Removal Procedure
- Position the front wheels and steering wheel straight ahead.
- Mark the position of the
steering gear input shaft and the cardan joint (1) of the lower steering shaft.
- Remove the cardan joint nut (4) and the washer.
- Remove the cardan joint bolt (2) and the washer.
- Gently pry the cardan joint off from the steering gear input shaft.
- Remove the pitman arm. Refer to
Pitman Arm Replacement
in Steering Linkage.
Notice: Avoid contaminating the power steering system. Cap open hoses and ports
to prevent dirt and debris from entering system. Contaminated
power steering fluid and dirt can cause early parts failure.
- Place a container under the power steering gear in order to catch the
fluid when disconnecting the power steering hoses.
- Remove the power steering
hose from the steering gear fitting with adapter.
- Remove the power steering
inlet hose from the steering gear adapter.
- Remove the following components
from the vehicle:
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
gear (2) onto the vehicle.
- Secure the steering gear with the mounting nuts (3) and washers.
Tighten
Tighten the power steering gear mounting nuts to 330 N·m
(243 lb ft).
- Position the power steering
inlet hose on to the steering gear adapter mounting stud.
Tighten
Tighten the fitting nut to 43 N·m (32 lb ft).
- Install the upper power
steering hose to the steering gear fitting.
Tighten
Tighten the fitting nut to 43 N·m (32 lb ft).
- Install the pitman arm. Refer to
Pitman Arm Replacement
.
- Align the marks on the
cardan joint (1) and the steering gear input shaft.
- Position the cardan joint on to the steering gear
- Lubricate the joint. Refer to
Fluid and Lubricant Recommendations
.
- Install the cardan joint washer and the bolt (2).
- Install the cardan joint washer and the nut (4).
Tighten
Tighten the cardan nut to 61 N·m (45 lb ft).
- Bleed the power steering system. Refer to
Power Steering System Bleeding
.
- Ensure that the steering wheel is centered and wheels are pointed
straight ahead.