GM Service Manual Online
For 1990-2009 cars only

Engine Mechanical Specifications for Chevrolet Chevy P42 Commercial Chassis 1997

Engine Specifications

Application

Specifications

Displacement

6.5L

RPO

L65

Type

90 degree V8 diesel

Bore

103 mm

Stroke

97 mm

Compression Ratio

21.3:1

Firing Order

1-8-7-2-6-5-4-3

Oil Pressure

10 psi at idle (hot); 40-45 psi at 2000 RPM

Cylinder Bore Out-of-Round¹

0.02 mm (Maximum)

Cylinder Bore Taper (Thrust Side)¹

0.02 mm (Maximum)

Piston to Bore Clearance (Bohn Pistons 1-6)

0.094-0.120 mm

Piston to Bore Clearance (Bohn Pistons 7-8)

0.107-0.133 mm

Piston Ring Compression Groove Clearance (Top)

Keystone-type ring

Piston Ring Compression Groove Clearance (Second)

0.039-0.079 mm

Piston Ring Compression Gap² (Top)

0.26-0.51 mm

Piston Ring Compression Gap² (Second)

0.75-1.00 mm

Piston Ring Oil Groove Clearance

0.040-0.090 mm

Piston Ring Oil Gap

0.25-0.51 mm

Piston Pin Diameter

30.9961-31.0039 mm

Piston Pin Clearance (Piston Pin to Piston Bore)

0.0101-0.0153 mm

Piston Pin Fit in Rod (Piston Pin to Rod Pin Bushing)

0.0081-0.0309 mm

Crankshaft Main Journal Taper

0.005 mm (Maximum)

Crankshaft Main Journal Out-of-Round

0.005 mm (Maximum)

Crankshaft Main Bearing Clearance (#1, #2, #3 and #4)

0.045-0.083 mm

Crankshaft Main Bearing Clearance (#5)

0.055-0.093 mm

Crankshaft End Play

0.10-0.25 mm

Crankshaft Crankpin Diameter

60.913-60.939 mm

Crankshaft Crankpin Taper

0.005 mm (maximum)

Crankshaft Crankpin Out-of-Round

0.005 mm (maximum)

Crankshaft Rod Bearing Clearance (Select Fit)

0.045-0.100 mm

Crankshaft Rod Side Clearance

0.17-0.63 mm

Camshaft Lobe Lift ± 0.05 (Intake and Exhaust)

7.133 mm

Journal Diameter (#1, #2, #3 and #4)

54.970-55.025 mm

Journal Diameter (#5)

50.970-51.025 mm

Journal Clearance (#1, #2, #3 and #4)

0.025-0.118 mm

Journal Clearance (#5)

0.020-0.113 mm

Camshaft End Play

0.051-0.305 mm

Valve Lifter

Hydraulic roller

Valve Rocker Arm Ratio

1.5:1

Valve Lash (Intake and Exhaust)

Not adjustable

Valve Protrusion (Intake)

(Negative because valve is recessed in head)

-0.034 mm

Valve Protrusion (Exhaust)

(Negative because valve is recessed in head)

-0.048 mm

Valve Face Angle (Intake and Exhaust)

45°

Valve Seat Angle (Intake and Exhaust)

46°

Valve Seat Runout (Intake and Exhaust)

0.05 mm

Valve Seat Width (Intake)

0.89-1.53

Valve Seat Width (Exhaust)

1.57-2.36

Valve Stem Clearance (Intake)

0.026-0.069

Valve Stem Clearance (Exhaust)

0.026-0.069

Valve Spring Pressure (Closed) Newtons @ mm

356 N @ 46.0 mm

Valve Spring Pressure (Open) Newtons @ mm

1025 N @ 35.3 mm

Valve Spring Installed Height

46 mm

Timing Chain Free Play (New Chain)

12.7 mm (0.500 in)

Timing Chain Free Play (Used Chain)

20.3 mm (0.800 in)

¹ Add 0.013 mm to cylinder bore diameters in order to determine proper bore size for cylinders #7 and #8.

² Ring end gap specifications are for new bores. Worn bores will generate larger ring end gaps.