Auxiliary Heater Core Replacement Tahoe/Yukon
Removal Procedure
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Drain the engine coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Disconnect the heater
lines (2, 3) from the auxiliary HVAC module at the underside
of the vehicle.
- Disconnect the air conditioning
lines (2, 3) from the auxiliary HVAC module at the underside
of the vehicle.
- Remove the nuts (2)
from the studs (1) that secure the auxiliary HVAC module to the underside
of the vehicle.
- Remove the safety stands.
- Lower the vehicle.
- Remove the right rear quarter trim panel. Refer to
Rear Quarter Trim Panel Replacement
in Interior
Trim.
- Remove the Real Time Damping (RTD) Module. Refer to
Electronic Suspension Control Module Replacement
in
Real Time Damping-RTD.
- Disconnect the electrical connectors.
- Remove the fastener (5)
for the upper auxiliary air duct (1). Carefully slide the duct up,
into the headliner, until the bottom edge of the duct is above the air distributor
duct.
- Remove the fasteners (3)
retaining the rear auxiliary HVAC module to the vehicle.
- Remove the rear auxiliary HVAC module (4) from the vehicle
and place it on a work surface.
- Remove the air temperature
actuator (1) from the module.
- Remove the heater core
cover (1) from the module.
- Remove the heater core
(1) from the module.
Installation Procedure
- Install the heater core
(1) to the module.
- Install the heater core
cover (1) to the module.
- Install the air temperature
actuator (1) to the module.
- Install the auxiliary
HVAC module assembly (4) to the vehicle.
- Install the two bolts (3) inside the vehicle in order to
retain the case to the vehicle.
- Install the upper auxiliary
air duct (1) to the air distributor duct. Install the fastener (5).
- Connect the electrical connectors.
- Install the RTD Module. Refer to
Electronic Suspension Control Module Replacement
in Real Time Damping-RTD.
- Install the right rear quarter trim panel. Refer to
Rear Quarter Trim Panel Replacement
in Interior
Trim.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the nuts (2)
that secure the auxiliary HVAC module to the vehicle.
Tighten
Tighten the nuts to 9 N·m (80 lb in).
- Install the air conditioning
lines (2, 3) and the nut (4) to the auxiliary HVAC module.
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Install the heater lines (2, 3)
to the auxiliary HVAC module at the underside of vehicle.
- Remove the safety stands.
- Lower the vehicle.
- Fill the engine coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Recharge the refrigerant to the system. Refer to
Refrigerant Recovery and Recharging
.
Auxiliary Heater Core Replacement Suburban/Yukon XL
Removal Procedure
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Drain the engine coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Disconnect the heater
lines (2, 3) from the auxiliary HVAC module at the underside
of the vehicle.
- Disconnect the air conditioning
lines (2, 3) from the auxiliary HVAC module at the underside
of the vehicle.
- Remove the nuts (2)
from the studs (1) that secure the auxiliary HVAC module to the underside
of the vehicle.
- Remove the safety stands.
- Lower the vehicle.
- Remove the right rear quarter trim panel. Refer to
Rear Quarter Trim Panel Replacement
in Interior
Trim.
- Remove the Real Time Damping (RTD) Module. Refer to
Electronic Suspension Control Module Replacement
in
Real Time Damping-RTD.
- Disconnect the electrical connectors.
- Remove the fastener (5)
for the upper auxiliary air duct (6). Carefully slide the duct up,
into the headliner, until the bottom edge of the duct is above the air distributor
duct.
- Remove the fastener (4)
for the lower auxiliary air outlet (5).
- Remove the fastener (4)
for the air distributor duct (3). Remove the air distributor duct (3).
- Remove the fasteners (2, 4)
retaining the rear auxiliary HVAC module to the vehicle.
- Remove the rear auxiliary HVAC module (3) from the vehicle
and place it on a work surface.
- Remove the air temperature
actuator (1) from the module.
- Remove the stud on the
underside of the rear HVAC module between the heater core inlet and outlet
pipes.
- Carefully separate the heater core pipe gasket from the module
case and remove the heater core pipe retainer.
- Remove the rear HVAC module lower cover.
- Remove the heater core
clamp.
- Remove the heater core from the module.
Installation Procedure
- Install the heater core
to the module.
- Install the heater core clamp.
- Install the rear HVAC
module lower cover.
- Install the heater core pipe retainer and gasket.
- Install the stud between the heater core inlet and outlet on the
underside of the rear HVAC module.
- Install the air temperature
actuator (1) to the module.
- Install the auxiliary
HVAC module assembly (3) to the vehicle.
- Install the two bolts (2, 4) inside the vehicle
in order to retain the case to the vehicle.
- Install the air distributor
duct (3) and fastener (4).
- Install the lower auxiliary
air outlet (5) and fastener (4).
- Install the upper auxiliary
air duct (6) to the air distributor duct (3). Install the fastener (5).
- Connect the electrical connectors.
- Install the RTD Module. Refer to
Electronic Suspension Control Module Replacement
in Real Time Damping-RTD.
- Install the right rear quarter trim panel. Refer to
Rear Quarter Trim Panel Replacement
in Interior
Trim.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the nuts (2)
that secure the auxiliary HVAC module to the vehicle.
Tighten
Tighten the nuts to 9 N·m (80 lb in).
- Install the air conditioning
lines (2, 3) and the nut (4) to the auxiliary HVAC module.
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Install the heater lines (2, 3)
to the auxiliary HVAC module at the underside of vehicle.
- Remove the safety stands.
- Lower the vehicle.
- Fill the engine coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Recharge the refrigerant to the system. Refer to
Refrigerant Recovery and Recharging
.