Mode Valve Actuator Replacement W/O D07

1. Remove the floor air outlet duct extension (1) from the floor duct (2).



2. Disconnect the electrical connection at the mode actuator (10).



3. Remove the mode actuator mounting screws from the HVAC module.
4. Remove the mode actuator as an assembly with the actuator cam.

1. Install the mode actuator as an assembly with the actuator cam.

•	Line up the heater/defroster valve lever with the mode actuator cam slot.

•	Line up the A/C valve lever with the mode actuator cam.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the mode actuator mounting screw to the HVAC module.

Tighten
Tighten the mode actuator mounting screw to 1.6 N·m (14 lb in).




3. Connect the electrical connection at the mode actuator (10).



4. Install the floor air outlet duct extension (1) to the floor air duct (2).
5. Calibrate the HVAC module actuators. Refer to Actuator Recalibration in HVAC Systems - Automatic.

Mode Valve Actuator Replacement W/D07

Notice: In order to avoid actuator damage, DO NOT apply power to the actuator when it is not installed in the HVAC module.

1. Remove the floor air outlet duct extension (1) from the floor duct (2).
2. Remove the center console. Refer to Console Replacement .
3. Remove the screws from the center console duct.
4. Remove the center console duct.



5. Disconnect the electrical connection from the mode actuator (10).



6. Remove the mode actuator mounting screws from the HVAC module.
7. Remove the mode actuator as an assembly with the actuator cam.

1. Install the mode actuator as an assembly with the actuator cam.

•	Line up the heater/defroster valve lever with the mode actuator cam slot.

•	Line up the A/C valve lever with the mode actuator cam.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the mode actuator mounting screws to the HVAC module.

Tighten
Tighten the screws to 1.6 N·m (14 lb in).




3. Connect the electrical connection at the mode actuator (10).



4. Install the center console duct.
5. Install the screws to the center console duct.

Tighten
Tighten the screws to 1.6 N·m (14 lb in).

6. Install the center console. Refer to Console Replacement .
7. Install the floor air outlet duct extension (1) to the floor air duct (2).