GM Service Manual Online
For 1990-2009 cars only

After overhaul, the engine must be tested before it is installed in the vehicle. If a suitable test stand is not available, the following procedure can be used after the engine is installed in the vehicle.

  1. Lubricate the oil filter rubber seal with clean engine oil.
  2. Install the oil filter.
  3. Fill the crankcase with the proper quantity and grade of oil.
  4. Fill the coolant system with the proper coolant. Refer to Engine Cooling.
  5. • Whenever the cooling system is serviced or drained for service procedures, two cooling system sealing pellets, GM P/N 3634621 or equivalent, must be added to the cooling system.
    • Cooling system sealing pellets must be crushed prior to installation. The cooling system sealing pellets must be added to the radiator or the pressurized coolant reservoir.
    • Do not place the cooling system sealing pellets into a non-pressurized coolant recovery reservoir. On these systems, the pellets must be added to the radiator.
    • The sealant pellets may leave a film on the sides of the pressurized and non-pressurized coolant recovery reservoirs. This film is normal.
  6. With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any of the parts are binding.
  7. Start the engine and listen for unusual noises.
  8. Run the engine speed at about 1000 RPM until the engine is at operating temperature.
  9. Listen for improperly adjusted valves or sticking valves, and other unusual noises.
  10. Check for oil and coolant leaks while the engine is running.
  11. For distributor adjustment procedures, refer to Engine Controls.