Generator Replacement Gasoline Engines

1. Disconnect the negative battery cable. Refer to

   Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

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2. Disconnect the terminal plug from the back of the generator.
3. Disconnect the battery lead from the back of the generator.
4. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.



5. Remove the generator mounting bolts.
6. Remove the generator from the generator mounting bracket.

1. Install the generator into the generator mounting bracket.
2. Connect the generator mounting bolts.

Tighten

1. Tighten the right mounting bolt to 25 N·m (18 lb ft).
2. Tighten the left mounting bolt to 50 N·m (37 lb ft).
3. Tighten the mounting bracket bolt at the back of the generator to 25 N·m (18 lb ft).
3. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.
4. Connect the terminal plug to the back of the generator.
5. Connect the battery lead to the back of the generator.

Tighten
Tighten to battery terminal nut to 8 N·m (71 lb in).

6. Connect the negative battery cable.

Generator Replacement Diesel Engines

1. Disconnect the negative battery cable. Refer to

   Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

   .
2. Disconnect the terminal plug from the back of the generator.
3. Disconnect the battery lead from the back of the generator.
4. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.



5. Remove the generator mounting bolts.
6. Remove the generator from the generator mounting bracket.

1. Install the generator into the generator mounting bracket.
2. Connect the generator mounting bolts.

Tighten

1. Tighten the right mounting bolt to 25 N·m (18 lb ft).
2. Tighten the left mounting bolt to 50 N·m (37 lb ft).
3. Tighten the mounting bracket bolt at the back of the generator to 25 N·m (18 lb ft).
3. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical.
4. Connect the terminal plug to the back of the generator.
5. Connect the battery lead to the back of the generator.

Tighten
Tighten to battery terminal nut to 8 N·m (71 lb in).

6. Connect the negative battery cable.