Important: Discoloration of the cap and some whitish build up around the cap terminals
is normal. Yellowing of the rotor cap, darkening and some carbon build-up
under the rotor segment is normal. Replacement of the cap and rotor is not
necessary unless there is a driveability concern.
- Inspect the cap for cracks, tiny holes, or carbon tracks between
the cap terminal traces. The carbon tracks can be diagnosed by using an ohmmeter.
With the cap removed, place one test ohmmeter lead on a cap terminal. Use
the other lead to probe all other terminals and the center carbon ball. Move
the test lead to the next terminal and probe all of the other leads. Continue
until all of the secondary terminals have been tested. If there are any non-infinite
readings, replace the cap.
- Inspect the cap for excessive build up of corrosion on the terminals.
Scrape them clean or replace the cap. Some build up is normal.
- Inspect the rotor segment. Replace the rotor if there is excessive
wear on the rotor segment or the plastic under the segment or if the staked
post is melted. Some looseness of the rotor segment is normal if it does not
cause performance problems.
- Inspect the shaft for shaft-to-bushing looseness.
If the shaft wobbles, replace the housing assembly.
- Inspect the housing for cracks or damage.