These diagnostic procedures will help you to find and repair automatic transfer case (ATC) system malfunctions. This service category also contains information for repairing ATC system malfunctions. For best results, use the diagnostic tables, and follow the sequence listed below:
• | Proper SERVICE indicator (AWD/4WD) lamp operation |
• | Ability of the transfer case shift control module to communicate through the data link connector (DLC) |
• | Existence of ATC diagnostic trouble codes (DTC) |
• | Extended diagnostic time |
• | Incorrect diagnosis |
• | Incorrect parts replacement |
The ignition switch supplies Ignition 3 voltage to the transfer case shift control module at connector C1 terminal E10 using the 4WD Fuse. When the ignition switch is first turned to the RUN position, the transfer case shift control module responds by flashing the SERVICE indicator (AWD/4WD) lamp for approximately 2 seconds, then turning it OFF, while performing tests on the ATC system. The transfer case shift control module will continue to perform tests on the ATC system during a normal drive cycle.
The number(s) below refer to the step number(s) on the diagnostic table.
This test checks for proper operation of the Serial Data line.
This test will identify the stored diagnostic trouble codes and whether or not they are current or history.
The SERVICE 4WD lamp should turn off after approximately 2 seconds.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 |
Did the SERVICE indicator (AWD/4WD) lamp turn ON? | -- | Go to Step 2 | |
Does the scan tool communicate with the module? | -- | Go to Step 3 | Go to Data Link Communications System Check in Electrical Diagnosis | |
Request for ATC Diagnostic Trouble Codes (DTCs) display. Are there any Current DTCs present in the module? | -- | Go to Diagnostic Trouble Codes | Go to Step 4 | |
4 | Are there any History DTCs present? | -- | Go to Step 12 | Go to Step 5 |
5 |
Do all the transfer case select buttons enable the appropriate mode for the Encoder Gear Position? | -- | Go to Step 6 | |
6 | Do any of the Mode Switch Indicator Lamps flash continuously? | Go to Step 7 | ||
7 | Do all Mode Switch Indicator Lamps light when their corresponding switch is depressed? | -- | Go to Step 8 | |
Did the SERVICE indicator (AWD/4WD) lamp turn ON and turn OFF after approximately 2 seconds? | -- | Go to Step 9 | ||
9 | Was the vehicle brought in for a performance concern? | -- | Go to Powertrain On Board Diagnostic (OBD) System Check for 4.3L, Powertrain On Board Diagnostic (OBD) System Check for 5.0, 5.7L, and Powertrain On Board Diagnostic (OBD) System Check for 6.5L | Go to Step 10 |
10 |
Were there any Current ATC DTCs present? | -- | Go to Diagnostic Trouble Codes | Go to Step 11 |
11 | Were there any mechanical problems identified on the road test? | -- | Go to Transfer Case Mechanical System Diagnosis | System OK |
12 |
Were there any ATC DTCs present? | -- | Go to Diagnostic Trouble Codes | Go to Step 13 |
13 | Refer to Diagnostic Aids for the recorded History DTC. Are the repairs complete? | -- | Go to Step 1 | -- |