GM Service Manual Online
For 1990-2009 cars only

Circuit Description

Alcohol content and fuel temperature information is supplied to the powertrain control module (PCM) from the fuel composition sensor (FCS). The FCS has an ignition 1 circuit, a signal circuit, and a ground circuit. The FCS uses a microprocessor inside the sensor to measure the ethanol percentage and fuel temperature, and changes output signals accordingly. The signal circuit carries both the ethanol percentage, and the fuel temperature within the same signal. The signal is both variable frequency and variable pulse width. The frequency signal indicates the ethanol percentage, and the pulse width indicates fuel temperature. The PCM provides an internal pull up to 5 volts on the signal circuit, and the FCS pulls the 5 volts to ground in pulses. The normal range of operating frequency is between 50-150 Hz. The normal pulse width ranges between 1-5 milliseconds. If the PCM detects a signal less than 45 Hz DTC P0178 will set.

Conditions for Running the DTC

    • The engine run time is more than 30 seconds.
    • The ignition voltage is more than 10.9 volts.

Conditions for Setting the DTC

The FCS frequency is below 45 Hz for 12.5 seconds.

Diagnostic Aids

    • The hertz and millisecond parameters react immediately to any change in the FCS circuits, but may not react long enough to set this DTC.
    • A reading of 16 Hz in the Freeze Frame/Failure Records indicates a circuit failure.
    • An intermittent condition may not be detected because the sensor does not immediately power down and the connection may be restored before voltage drops below the operating threshold.
    • If this DTC will not reset and the parameters are steady, thoroughly inspect all FCS circuits for an intermittent open.
    • If a intermittent condition is suspected refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Step

Action

Values

Yes

No

Schematic Reference: Engine Controls Schematics

Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module Connector End Views

1

Did you perform the Diagnostic System Check-Engine Controls?

--

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

  1. Start the engine.
  2. Observe the Fuel Comp Sensor Frequency parameter with a scan tool.

Is the frequency below the specified value?

45 Hz

Go to Step 4

Go to Step 3

3

  1. Observe the Freeze Frame/Failure Records for the DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC failed this ignition?

--

Go to Step 4

Go to Diagnostic Aids

4

  1. Turn OFF the ignition.
  2. Disconnect the fuel composition sensor (FCS) harness connector.
  3. Turn ON the ignition, with the engine OFF.
  4. Probe the ignition 1 circuit of the FCS harness connector with a test lamp that is connected to a good ground. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 5

Go to Step 9

5

Connect a test lamp between the ignition 1 voltage circuit and the ground circuit of the FCS harness connector.

Does the test lamp illuminate?

--

Go to Step 6

Go to Step 10

6

Measure the voltage from the fuel temperature/composition signal circuit to a good ground with a DMM .

Is the voltage within the specified range?

4.3-5.2 V

Go to Step 7

Go to Step 8

7

  1. Turn OFF the ignition
  2. Connect the power lead of the J 38522 Variable Signal Generator to the vehicle.
  3. Connect the red test lead of the J 38522 to the signal circuit of the FCS connector and the black test lead to a good ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
  4. Set the Duty Cycle switch of the J 38522 to the normal position.
  5. Set the Frequency switch of the J 38522 to 60 Hz.
  6. Set the Signal switch of the J 38522 to 5 volts.
  7. Start the engine and allow the engine to idle.
  8. Observe the FCS Frequency parameter with a scan tool.

Is the FCS Frequency parameter at the specified value?

60 Hz

Go to Step 14

Go to Step 11

8

Test the fuel temperature/composition signal circuit for the following:

    • An open
    • A short to ground
    • A short to voltage

Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 12

9

Test the ignition 1 voltage circuit for an open or short to ground. Refer to Circuit Testing in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

--

10

Test the ground circuit for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

--

11

Test the FCS signal circuit for an open or for high resistance. Refer to Circuit Testing in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 12

12

Test for an intermittent and for a poor connection at the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring System.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 13

13

Replace the PCM. Refer to Powertrain Control Module Replacement .

Did you complete the replacement?

--

Go to Step 16

--

14

Test for an intermittent and for a poor connection at the FCS. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 15

15

Replace the FCS. Refer to Fuel Composition Sensor Replacement .

Did you complete the replacement?

--

Go to Step 16

--

16

  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC fail this ignition?

--

Go to Step 2

Go to Step 17

17

Observe the Capture Info with a scan tool.

Are there any DTC's that have not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List

System OK