Mode Valve Actuator Replacement W/O D07

Notice: In order to avoid actuator damage, DO NOT apply power to the actuator when it is not installed in the HVAC module.

1. Remove the floor air outlet duct extension (1) from the floor duct (2).



2. Disconnect the electrical connection at the mode actuator (1).
3. With a small flat blade tool, release the locking tab and remove mode valve lever gear (2).



4. Remove the mode actuator mounting screws from the HVAC module.
5. Remove the mode actuator as an assembly with the actuator cam.

1. Install the mode actuator as an assembly with the actuator cam.

•	Line up the heater/defroster valve lever with the mode actuator cam slot.

•	Line up the A/C valve lever with the mode actuator cam.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the mode actuator mounting screw to the HVAC module.

Tighten
Tighten the screw to 1.6 N·m (14 lb in).




3. Install the mode valve lever gear (2).
4. Connect the electrical connection at the mode actuator (1).



5. Install the floor air outlet duct extension (1) to the floor air duct (2).

Mode Valve Actuator Replacement Visteon

1. Remove the push pin (5) from the HVAC module (2).
2. Remove the left floor duct (1) from the HVAC module (2).



3. Disconnect the electrical connector (3) from the mode actuator (4).
4. Remove the screws from the mode actuator (4).
5. Remove the mode actuator (4) from the HVAC module (1).
6. Remove the cam (2) from the HVAC module (1).

1. Install the cam (2) to the HVAC module (1).
2. Install the mode actuator (4) to the HVAC module (1).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the screws to the mode actuator (4).

Tighten
Tighten the screws to 2 N·m (18 lb in).

4. Connect the electrical connector (3) to the mode actuator (4).



5. Install the left floor air outlet duct (1) to the HVAC module (2).
6. Install the push pin (5) to the HVAC module (2).
7. Reprogram the Right air temperature actuator. Refer to Actuator Recalibration .