GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Classic 🢒 Body 🢒 Doors 🢒 Rear Side Door Upper Hinge and Lower Hinge Replacement

Removal Procedure
  1. Open the front door.
  2. Mark the location of the rear door hinge to center pillar with a grease pencil.
  3. Mark the location of the rear door hinge to rear door with a grease pencil.

    4. Object Number: 802380 Size: SH
  4. Remove the rear door hinge nuts.

    5. Object Number: 802381 Size: SH
  5. Remove the rear door hinge bolts.
  6. Remove the rear door hinge from the rear door.

Installation Procedure
  1. Position the rear door hinge to the alignment marks on the center pillar and the rear door.

    2. Object Number: 802381 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the rear door hinge bolts.

    3. Tighten
    Tighten the bolts to 28 N·m (21 lb ft).


    Object Number: 802380 Size: SH
  3. Install the rear door hinge nuts.

    4. Tighten
    Tighten the nuts to 28 N·m (21 lb ft).

  4. Remove all marks made to the center pillar and the rear door.
  5. Close the front door.