Tools Required
• | J 41013
Rotor/Drum Flange Resurfacing Kit |
Caution: Refer to Brake Dust Caution in the Preface section.
- The brake drums do not require refinishing as part of routine brake system service. Do not refinish brake drums in an attempt to correct the following conditions:
• | Brake system noise (squeal, growl, groan) |
• | Uneven and/or premature brake lining wear |
• | Superficial or cosmetic corrosion/rust of the brake drum surface |
• | Scoring of the brake drum surface (less than the maximum allowable specification) |
- Brake drums should only be refinished if the following conditions exist:
• | Excessive corrosion/rust and/or pitting |
• | Cracks and/or heat spots |
• | Excessive blueing discoloration |
• | Scoring of the brake drum surface (in excess of the maximum allowable specification) |
• | Radial runout in excess of the maximum allowable specification |
- Inspect each of the brake drums and determine if the brake drums can be refinished and remain within the maximum allowable diameter after refinish specification:
- If the brake drums can be refinished, proceed with the rotor refinishing procedure.
- If necessary, use the
J 41013
in order to thoroughly clean any corrosion/rust from the brake drum flange.
- Mount the brake drum to the brake lathe according to the lathe manufacturer's instructions.
- Ensure that any vibration dampening attachments are securely in place.
- With the brake lathe running, slowly bring in the cutting tool until it just contacts the brake drum friction surface.
- Observe the witness mark on the brake drum. If the witness mark extends approximately three-quarters or more of the way around the brake drum surface, the brake drum is properly mounted to the lathe.
- If the witness mark does not extend three-quarters or more of the way around the brake drum, re-mount the brake drum to the lathe.
- Following the brake lathe manufacturer's instructions, refinish the brake drum.
- After each successive cut, inspect the brake drum diameter. Refer to
Brake Drum Diameter Measurement.
- If at any time the brake drum exceeds the maximum allowable diameter after refinish specification, the brake drum must be replaced.
- After refinishing the brake drum, use the following procedure in order to obtain the desired non-directional finish:
14.1. | Follow the brake lathe manufacturer's recommended speed setting for applying a non-directional finish |
14.2. | Using moderate pressure, apply the non-directional finish: |
• | If the lathe is equipped with a non-directional finishing tool, apply the finish with 120 grit aluminum oxide sandpaper. |
• | If the lathe is not equipped with a non-directional finishing tool, apply the finish with a sanding block and 150 grit aluminum oxide sandpaper. |
14.3. | After applying a non-directional finish, clean the friction surface of the brake drum with denatured alcohol or an equivalent brake cleaner and wipe the friction surface using a clean shop towel to remove metal particles remaining from machining.
Repeat the cleaning process if necessary to remove all metal particles. |
- Remove the brake drum from the brake lathe.
Important: Failure to clean the corrosion from the wheel bearing flange may result in increased lateral runout of the brake drum and brake system pulsation.
- If necessary, use the
J 42450-A
in order to thoroughly clean any corrosion from the wheel bearing flange.