Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
Important: Note the locations of the brake pipes in order to aid in installation.
- Disconnect the 2 brake pipes (1) from the proportioning valve. Use bleeder valve
caps or similar caps to plug the ends of the brake pipes in order to prevent
brake fluid from draining out of the pipes and to avoid brake fluid contamination.
- Disconnect the 4 brake pipes (2) from the proportioning valve. Use bleeder
valve caps or similar caps to plug the ends of the brake pipes in order to prevent
brake fluid from draining out of the pipes and to avoid brake fluid contamination.
- Raise and support the vehicle on a suitable hoist. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the left inner fender shield. Refer to
Front Fender Liner Replacement
in
Body Front End.
- Remove the 2 proportioning valve bracket bolts
and remove the proportioning valve assembly from the vehicle.
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the proportioning valve assembly and the 2 proportioning valve bracket
bolts.
Tighten
Tighten the 2 proportioning valve bracket bolts to 24 N·m (18 lb ft).
- Install the left inner fender shield. Refer to
Front Fender Liner Replacement
in
Body Front End.
- Lower the vehicle.
Caution: Make sure brake pipes are correctly connected to brake pressure modulator
valve. If brake pipes are switched by mistake, wheel lockup will occur and
personal injury may result. The only two ways this condition can be detected
are by using a Scan Tool or by doing an Antilock stop.
- Remove the caps
from the 4 brake pipes (2) and install the 4 brake pipes (2) to the proportioning
valve.
Remove the caps from the 2 brake pipes (1) and install the 2 brake pipes (1)
to the proportioning valve.
Tighten
Tighten all brake pipe fittings to 23 N·m (17 lb ft).
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in
Engine Controls.
- Bleed the brake system. Refer to
Hydraulic Brake System Bleeding
in Hydraulic
Brakes.