GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: Refer to Brake Fluid Irritant Caution in the Preface section.

Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.


    Object Number: 175184  Size: SH
  1. Disconnect the electrical connector from the brake fluid level sensor (2).
  2. Remove the brake pipes (3, 4) from the master cylinder.
  3. Important: Install a rubber cap or plug to the exposed brake pipe fitting ends in order to prevent brake fluid loss and contamination.

  4. Plug the open brake pipe ends.
  5. Remove the master cylinder mounting nuts.
  6. Remove the master cylinder from the vehicle.

Installation Procedure


    Object Number: 175182  Size: SH
  1. Bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding .
  2. Install the master cylinder to the vacuum brake booster.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the master cylinder mounting nuts (5).
  5. Tighten
    Tighten the nuts to 27 N·m (20 lb ft).


    Object Number: 175184  Size: SH
  6. Install the brake pipes (3, 4) to the master cylinder.
  7. Tighten
    Tighten the brake pipe fittings at the master cylinder to 23 N·m (17 lb ft).

  8. Connect the electrical connector to the brake fluid level sensor (2).
  9. Bleed the brake system. Refer to Hydraulic Brake System Bleeding .