Tools Required
J 8087
Cylinder Bore Gage
- Measure
the cylinder bore for out-of-round and taper.
- Measure dimension (1) at 13 mm (½ in) below
the head gasket surface. Measure dimension (2) at 100 mm (4 in)
below the head gasket surface.
- Measure
the cylinder bores by setting the
J 8087
dial at zero in the cylinder at the point of the desired measurement. Lock
the dial indicator at zero before removing the dial from the cylinder. Measure across
the gage contact points with an outside micrometer, with the gage at the same zero
setting as when the gage was removed from the cylinder.
- Fine vertical scratches made by the ring ends do not, by themselves,
cause excessive oil consumption. Do not hone the cylinder in order to remove these
scratches.
- If the bore is glazed but otherwise serviceable, lightly break the glaze
with a hone. Replace the piston rings. Refer to
Piston, Connecting Rod, and Bearing Installation
.
• | The honing stones must be clean, sharp, and straight. |
• | Move the hone slowly up and down to produce a 45 degree cross-hatch
pattern. |
• | Clean the bore thoroughly with soap and water. |
• | Rub clean engine oil in the bore. |
- If the cylinder bore is out of specification, install a new cylinder bore
sleeve. Refer to
Cylinder Sleeve Removal
and
Cylinder Sleeve Installation
.
- If honing is not required, clean the cylinder bores with hot water and
detergent. Apply clean engine oil to the bore after washing and drying the bore.