GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Cobalt 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Side Window Air Outlet Replacement

Removal Procedure
  1. Remove the instrument panel (I/P) upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement in Instrument Panel, Gages, and Console.
  2. Remove the nut from the side window defog outlet grille.
  3. Use a small, flat-bladed tool to release the tabs on the outlet grille. Remove the grille from the I/P top panel.

Installation Procedure
  1. Install the side window defog grille to the instrument panel (I/P) upper trim panel.

    2. Important: Always use a new nut for the outlet grille.

  2. Install a new nut to the outlet grille.
  3. Check the outlet grille for proper fit and appearance.
  4. Install the I/P upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement in Instrument Panel, Gages, and Console.