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Makes 🢒 Chevrolet 🢒 2005 🢒 Cobalt 🢒 Bulletins 🢒 Fabric on Door Trim Too Short (Repalce Pull Cup with Wider Bezel or Beauty Ring)

Fabric on Door Trim Too Short (Repalce Pull Cup with Wider Bezel or Beauty Ring)

Subject:Fabric On Door Trim Too Short (Replace Pull Cup With Wider Bezel Or Beauty Ring)

Models:2005-2006 Chevrolet Cobalt
2005-2006 Pontiac Pursuit (Canada Only)


This bulletin is being revised to include procedures for vehicles both with and without power window/locks and update the warranty information . Please discard Corporate Bulletin Number 05-08-64-036A (Section 08 - Body and Accessories).

Do This

Do Not Do This

Install a door trim pull cup or beauty ring.

Do not replace the door trim.

Condition

Some customers may comment that the fabric on the door trim is pulling away from the pull cup.

Cause

This may be due to the bezel on the pull cup. It is not wide enough to account for the variation in the water cut jet process on the trim panel.

Correction

Replace the pull cup with a new design cup that has a wider bezel following the procedure below.

For vehicles without power windows and locks

  1. Remove the trim plate in the bottom of the pull cup with a small screwdriver.
  2. Remove the two screws.
  3. Remove the pull cup.
  4. Install the new pull cup with a wider bezel.
  5. Install the two screws.

    6. Tighten
    Tighten the screw to 2 N·m (18 lb in).

  6. Install the trim plate in the bottom of the pull cup.

For vehicles with power windows and/or locks

  1. Remove the trim plate in the bottom of the pull cup with a small screwdriver.
  2. Remove the two screws.
  3. Remove the door pull cup and switch plate.
  4. Disconnect the electrical connectors.
  5. Install the beauty ring under the pull cup and switch plate.
  6. Install the electrical connectors.

    7. Object Number: 1764403 Size: SH
  7. Install the switch plate into the door panel. Use a plastic trim tool and hold the trim down in front as shown in the illustration above.
  8. Install the two screws.

    9. Tighten
    Tighten the screw to 2 N·m (18 lb in).

  9. Install the plate in the bottom of the pull cup.

Parts Information

Important:  This part is NOT packaged in the quantity of two per pack.

Part Number

Description

Qty

15876550

Pull Cup (Gray)

1 Per Package

15876551

Pull Cup (Neutral)

1 Per Package

15890404

Beauty Ring (Sedan Front Driver Door) With Power Windows And Locks

1

15876635

Beauty Ring (Sedan Front Passenger Door) With Power Windows And Locks

1

15876634

Beauty Ring (Sedan Left Or Right Rear Doors) With Power Windows

1

15890405

Beauty Ring (Coupe Driver Door) With Power Windows and Locks

1

15876635

Beauty Ring (Coupe Passenger Door) With Power Windows and Locks

1

15876553

Beauty Ring (Coupe Or Sedan Driver Or Passenger Front Doors) With Power Locks/ Manual Windows -- Gray

1

15876554

Beauty Ring (Coupe Or Sedan Driver Or Passenger Front Doors) With Power Locks/ Manual Windows -- Neutral

1

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

C9741*

Front Door Trim Pull Cup Left And Right - Replace

0.2 hr

C9742*

Rear Door Trim Cup Pull Left And Right - Replace

C3300

Plate, Front Door Armrest Switch Mounting - Right - R&R or Replace

Use Published Labor Operation Time

C3301

Plate, Front Door Armrest Switch Mounting - Left -- R&R or Replace

C3500

Plate, Rear Door Armrest Switch Mounting - Right -- R&R or Replace

C3501

Plate, Rear Door Armrest Switch Mounting - Left -- R&R or Replace

*This labor operation is for bulletin use only. It will not be published in the Labor Time Guide