GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 Cobalt 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure
  1. Remove the steering column opening filler. Refer to Steering Column Opening Filler Replacement .
  2. Release the electric power steering wiring harness from the brake pedal bracket.
  3. Release the accelerator pedal position sensor jumper harness from the brake pedal bracket.

    4. Object Number: 927716 Size: SH
  4. Disconnect the electrical connector from the accelerator pedal position sensor.

    5. Object Number: 1912299 Size: SH
  5. Remove the brake pedal pushrod nut (1).

    6. Object Number: 1912300 Size: SH
  6. Remove the brake pedal pushrod washer (1).
  7. Remove the brake pedal pushrod from the brake pedal pivot pin.

    8. Object Number: 1912303 Size: SH
  8. Remove the vacuum brake booster nuts (1).
  9. Remove the brake pedal bracket-to-steering column bracket bolt.
  10. Lower the brake pedal assembly and disconnect the brake pedal position sensor electrical connector.
  11. Remove the brake pedal assembly, with the accelerator pedal position sensor from the vehicle.

    12. Object Number: 898158 Size: SH
  12. Remove the accelerator pedal position sensor mounting bolts and remove the sensor assembly.

Installation Procedure

    Object Number: 898158 Size: SH
  1. Install the accelerator pedal position sensor to the brake pedal bracket.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the accelerator pedal position sensor mounting bolts.

    3. Tighten
    Tighten the bolts to 9 N·m (80 lb in).


    Object Number: 1912303 Size: SH
  3. Install the brake pedal assembly, with the accelerator pedal position sensor to the vehicle.
  4. Connect the brake pedal position sensor electrical connector.
  5. Install the vacuum brake booster nuts (1).

    6. Tighten
    Tighten the nuts to 17 N·m (14 lb ft).

  6. Install the brake pedal bracket-to-steering column bracket bolt.

    7. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).


    Object Number: 1912300 Size: SH
  7. Apply a thin coat of high temperature grease GM P/N 12345994 (Canadian P/N 10953501) to the pushrod pin on the brake pedal.
  8. Install the brake pedal pushrod to the brake pedal pivot pin.
  9. Install the brake pedal pushrod washer (1).

    10. Object Number: 1912299 Size: SH
  10. Install the brake pedal pushrod nut (1).

    11. Tighten
    Tighten the nut to 10 N·m (89 lb in).

  11. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .

    12. Object Number: 927716 Size: SH
  12. Connect the electrical connector to the accelerator pedal position sensor.
  13. Secure the accelerator pedal position sensor jumper harness to the brake pedal bracket.
  14. Secure the electric power steering wiring harness to the brake pedal bracket.
  15. Install the steering column opening filler. Refer to Steering Column Opening Filler Replacement .