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For 1990-2009 cars only

Air Conditioning Compressor Replacement L61, LE5

Special Tools

    • J 39400-A Halogen Leak Detector
    • J 44811 Accessory Belt Tensioner Unloader

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the right side engine splash shield. Refer to Engine Splash Shield Replacement - Right Side.

  4. Object Number: 854300  Size: SH
  5. Use J 44811 to release tension on the belt tensioner.
  6. Remove the drive belt.

  7. Object Number: 872569  Size: SH
  8. Disconnect the electrical connector from the compressor.

  9. Object Number: 865182  Size: SH
  10. Remove the compressor and condenser hose assembly bolt from the compressor.
  11. Remove the compressor and condenser hose assembly from the compressor.
  12. Remove and discard the sealing washers.

  13. Object Number: 872535  Size: SH
  14. Remove the compressor mounting bolts.
  15. Remove the compressor.

Installation Procedure

    Notice: Do NOT mix refrigerant oils. Use of incorrect refrigerant oil will cause compressor failure. This compressor uses a low viscosity refrigerant oil, Saturn P/N 22695048.

    Important: NEW compressor assemblies are shipped with a partial poly-alkylene glycol (PAG) refrigerant oil charge. Use of the incorrect PAG oil can result in compressor failure.

  1. If you are replacing the compressor, refer to Air Conditioning Compressor Oil Balancing.
  2. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 872535  Size: SH
  3. Install the compressor and the bolts to the engine.
  4. Tighten
    Tighten the bolts to 22 N·m (16 lb ft).


    Object Number: 865182  Size: SH
  5. Install new sealing washers on the hose fittings. Refer to Sealing Washer Replacement.
  6. Install the hose assembly to the compressor.
  7. Install the assembly bolt.
  8. Tighten
    Tighten the bolt to 20 N·m (15 lb ft).


    Object Number: 872569  Size: SH
  9. Connect the compressor electrical connector.

  10. Object Number: 854300  Size: SH
  11. Use J 44811 to release tension on the belt tensioner.
  12. Install the drive belt.
  13. Install the right side engine splash shield. Refer to Engine Splash Shield Replacement - Right Side.
  14. Lower the vehicle.
  15. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
  16. Leak test the fittings using J 39400-A .

Air Conditioning Compressor Replacement LNF


Object Number: 2010088  Size: MF

Callout

Component Name

Preliminary Procedures

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Remove drive belt. Refer to Drive Belt Replacement
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the right side engine splash shield. Refer to Engine Splash Shield Replacement - Right Side.
  5. Remove the compressor hose assembly. Refer to Compressor Hose Assembly Replacement.
  6. Disconnect the compressor electrical connector.

1

A/C Compressor Bolt (Qty: 3)

Notice: Refer to Fastener Notice in the Preface section.

Tighten
22 N·m (16 lb ft)

2

A/C Compressor