GM Service Manual Online
For 1990-2009 cars only

Diagnostic Aids

Perform the following in order to avoid a misdiagnosis:

    • Ensure that the following cruise control switches are not stuck in the engaged position:
      • On/off switch
      • Set/coast switch
      • Resume/accel switch
    • Inspect for proper operation of the stop lamps. Refer to Exterior Lighting Systems Description and Operation in Lighting Systems.
    • Inspect for proper adjustment of the cruise release switch. Refer to Cruise Release Switch Adjustment .
    • Inspect for proper adjustment of the clutch release switch. Refer to Clutch Pedal Cruise Control Release Switch Adjustment .
    • Inspect for proper operation of the clutch pedal.
    • For an intermittent condition, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Step

Action

Values

Yes

No

Schematic Reference: Cruise Control Schematics

Connector End View Reference: Master Electrical Component List in Wiring Systems

1

Did you perform the Cruise Control Diagnostic System Check?

--

Go to Step 2

Go to Diagnostic System Check - Cruise Control

2

  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. Turn the cruise control On/Off switch Off.
  4. With the scan tool, observe the following cruise control parameters in the Cruise Control Data list:
  5. • Cruise On/Off Switch
    • Cruise Resume/Accel Switch
    • Cruise Set/Coast Switch

Do all of the parameters listed above display Off?

--

Go to Step 3

Go to Step 13

3

  1. With the scan tool, observe the Cruise On/Off Switch parameter.
  2. Turn the cruise On/Off switch ON.

Does the Cruise on/off Switch parameter display On?

--

Go to Step 4

Go to Step 11

4

  1. With the scan tool, observe the Cruise Set/Coast Switch parameter.
  2. Press and hold the set/coast switch.

Does the Cruise Set/Coast Switch parameter display On?

--

Go to Step 5

Go to Step 12

5

  1. With the scan tool, observe the Cruise Resume/Accel Switch parameter.
  2. Press and hold the resume/accel switch.

Does the Cruise Resume/Accel Switch parameter display On?

--

Go to Step 6

Go to Step 12

6

Do the stop lamps operate properly?

--

Go to Step 7

Go to Stop Lamps Inoperative or to Stop Lamps Always On in Lighting Systems

7

Test the stop lamp supply voltage circuit for an open or for a high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 8

8

Is the vehicle equipped with a manual transmission?

--

Go to Step 9

Go to Step 20

9

  1. Turn OFF the ignition.
  2. Disconnect the clutch release switch.
  3. With a DMM, measure the resistance of the CPP switch between the ignition 1 voltage circuit and the CPP switch signal circuit.

Does the resistance measure between the specified values?

10-15 ohms

Go to Step 10

Go to Step 18

10

  1. Depress and hold down the clutch pedal.
  2. With a DMM, measure the resistance of the CPP switch between the ignition 1 voltage circuit and the CPP switch signal circuit.

Does the resistance measure at approximately the specified value?

O.L.

Go to Step 14

Go to Step 18

11

Connect a DMM between the ignition 1 voltage circuit at the back of C204 and a good ground.

Does the voltage measure at the specified value?

B+

Go to Step 12

Go to Step 21

12

Important: The cruise control on/off switch must be turned ON in order to correctly view the set/coast resistance value with the DMM.

  1. Turn OFF the ignition.
  2. Disconnect C204.
  3. With a DMM, measure the resistance of the cruise control switch between the ignition 1 voltage circuit and the cruise control set/coast and resume/accelerate switch signal circuit.
  4. Individually activate and hold the cruise control function switches while measuring the resistance of the cruise control function switches.

Do the cruise control function switch resistance values measure between the specified values?

Off = O.L.

On = 7.8 K ohms to 8.6 K ohms

Resume = 2.7 K ohms to 3.0 K ohms

Set = 1.2 K ohms to 1.3 K ohms

Go to Step 17

Go to Step 19

13

Important: The cruise control on/off switch must be turned ON in order to correctly view the set coast resistance value with the DMM.

  1. Turn OFF the ignition.
  2. Disconnect C204.
  3. With a DMM, measure the resistance of the cruise control switch between the ignition 1 voltage circuit and the cruise control set/coast and resume/accelerate switch signal circuit.
  4. Individually activate and hold the cruise control function switches while measuring the resistance of the cruise control function switches.

Do the resistance values measure at the specified values?

Off = O.L.

On = 7.8 K ohms to 8.6 K ohms

Resume = 2.7 K ohms to 3.0 K ohms

Set = 1.2 K ohms to 1.3 K ohms

Go to Step 16

Go to Step 19

14

  1. Turn ON the ignition, with the engine OFF.
  2. Connect a test lamp between the ignition 1 voltage circuit and a good ground.

Does the test lamp illuminate?

--

Go to Step 15

Go to Step 21

15

Test the clutch switch signal circuit for an open, for a short to voltage, for a short to ground, or for a high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 20

16

Test the cruise control set/coast and resume/accelerate switch signal circuit for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 20

17

Test the cruise control set/coast and resume/accelerate switch signal circuit for an open, for a short to ground, or for a high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 20

18

Inspect for poor connections at the harness connector of the clutch switch. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 22

19

Inspect for poor connections at the harness connector of the cruise control switch. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 23

20

Inspect for poor connections at the harness connector of the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 25

Go to Step 24

21

Repair the open, the short to ground, or the high resistance in the ignition 1 voltage circuit. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 25

--

22

Replace the clutch release switch. Refer to Clutch Pedal Cruise Control Release Switch Replacement .

Did you complete the replacement?

--

Go to Step 25

--

23

Replace the cruise control switch. Refer to Turn Signal Multifunction Switch Replacement in Steering Wheel and Column.

Did you complete the replacement?

--

Go to Step 25

--

24

Important: Program the replacement powertrain control module (PCM).

Replace the PCM. Refer to Powertrain Control Module Replacement in Engine Controls - 2.8L (LK5) or to Powertrain Control Module Replacement in Engine Controls - 3.5L (L52).

Did you complete the replacement?

--

Go to Step 25

--

25

Operate the vehicle with in the conditions for cruise control operation.

Does the cruise control system operate properly?

--

System OK

Go to Step 2