Subject: | Misfire at Idle due to Leaking Intake Valves - Supplement to 07-06-01-011 |
Models: | 2004-2005 Chevrolet Colorado, GMC Canyon |
| 2006 Chevrolet Colorado, GMC Canyon |
| and Last 6 of VIN Less than 287698 |
| and Last 6 of VIN Less than 287591 |
This PI was superseded to update model years and engines, and to revise the repair recommendations. Please discard PIP3935C.
The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.
Condition/Concern:
On rare occasions, a SES light and P0300 may be experienced due to a single cylinder misfire at idle that may or may not be felt. This may occur before the VIN breakpoints above due to non-uniform intake valve seat wear, which may prevent the intake valve
from sealing properly. Vehicles built after these VIN breakpoints contain harder intake valve seats to address this concern. If the engine misfires occur off of idle, this PI does not apply. Bulletin 07-06-01-011 contains a labor operation and related tips
for performing a cylinder leakage test to diagnose this concern but it does not indicate what repairs should be performed if a leaking intake valve is found.
Recommendation/Instructions:
If the SI diagnostics do not isolate a cause for this concern, refer to the latest version of 07-06-01-011 and the "Cylinder Leakage Test" procedure in SI to perform a cylinder leakage test. If a leaking intake valve is found, replace the cylinder head
by following the latest version of 06-06-01-017, which contains the necessary replacement procedure and part numbers. If the vehicle is a 2006 model, install the latest PCM calibrations to complete the repair. The cylinder head received from GMSPO contains
harder intake valve seats to address this concern.
Please follow this diagnostic or repair process thoroughly and complete each step. If the condition exhibited is resolved without completing every step, the remaining steps do not need to be performed.