Driveline System Balance Adjustment Using EVA
This procedure is designed to fine-tune the balance of
a propeller shaft while it is mounted in the vehicle. Small amounts of residual
imbalance which could be present in other related driveline system components
could be compensated for as a result of performing this procedure. The
end result of properly fine-tuning a propeller shaft balance may be either
a significant reduction or an elimination of a vibration disturbance that
is related to the first-order rotation of a propeller shaft.
Fine-tuning the balance of a propeller shaft can aid in achieving a
more balanced total driveline system.
Important: The runout of the propeller shaft to be balanced and the runout of the
components that the propeller shaft mates to must be within tolerances before
an attempt should be made to perform this procedure.
Tools Required
• | J 38792-20
20-Foot Timing Light Power Cord Extension |
• | J 38792-25
Inductive Pickup Timing Light, or equivalent |
Adjustment Procedure
Notice: Do not depress the brake pedal with the brake rotors and/or the brake
drums removed, or with the brake calipers repositioned away from the brake
rotors, or damage to the brake system may result.
- Raise and support the vehicle; ensure that the drive axle(s)
are supported at ride height - vehicle body supported by suspension
components. Refer to
Lifting and Jacking the Vehicle
in General Information.
- With the tire and wheel assemblies, and the brake rotors and/or
brake drums removed from the drive axle, or axles, start the engine and turn
OFF all engine accessories.
- Place the transmission in forward gear.
- Run the vehicle at the speed which causes the most vibration in
the propeller shaft; observe which end of the propeller shaft exhibits the
greatest amount of vibration disturbance.
- Turn the engine OFF to slow and stop the rotation of the propeller
shaft.
- Mark the circumference
of the propeller shaft (1) to be balanced at four points 90 degrees
apart (2), nearest the end that exhibited the greatest amount of
vibration. Number the marks 1 through 4.
- Install the J 38792-A
, the J 38792-27
,
the J 38792-25
, or equivalent,
and the J 38792-20
to
the vehicle.
- Connect the clip of the J 38792-25
, or equivalent, onto the trigger wire of the J 38792-A
.
- Mount the J 38792-A
vibration sensor to the bottom of the driveline component nearest
to the end of the propeller shaft that exhibited the greatest amount of vibration.
Ensure that the side of the sensor marked UP faces upward and that the
sensor is positioned as close to horizontal as possible.
- Plug the vibration sensor cord into Input A of the J 38792-A
. Input B is
not used with the strobe function.
- Run the vehicle at the speed which causes the most vibration in
the propeller shaft; observe the frequency readings displayed on the J 38792-A
.
Important: Do NOT continue with fine-tuning the balance of a propeller shaft if
the dominant frequency displayed is not related to the first-order rotational
speed of the propeller shaft.
- Verify that the dominant frequency displayed on the J 38792-A
matches the recorded frequency of
the vibration concern.
- Record the amplitude reading of the dominant frequency displayed.
- Using the strobe function of the J 38792-A
, select the correct filter range to use for the balance adjustment,
so that the dominant frequency would be near the middle of the filter range.
Use the full range filter only as a last resort if one of the specific
range filters will not cover the frequency adequately.
- The J 38792-A
display will show the dominant frequency, the amplitude and the selected
filter range.
- Aim the J 38792-25
, or equivalent, at the marks placed on the propeller shaft. When activated,
the strobe effect will appear to freeze the marks placed on the rotating
propeller shaft. Record which of the numbered marks appears to be at the
bottom of the propeller shaft, or the 6 o'clock position. This
position identifies the light spot of the propeller shaft.
- Turn the engine OFF to slow and stop the rotation of the propeller
shaft.
- Install a band-type hose clamp as a weight, with the head of the
clamp directly on the light spot.
- Run the vehicle at the speed which causes the most vibration in
the propeller shaft.
- Using the J 38792-25
, or equivalent, observe the positioning of the marks placed on the
propeller shaft.
- If the marks on the propeller shaft now appear to move erratically,
compare the current amplitude of the vibration frequency to the original
amplitude recorded previously.
If the amplitude has decreased from the amplitude recorded, the balance
achieved may be sufficient and the vehicle should be road tested to determine
the effect on the vibration concern.
- If the clamp head over the original light spot, is now near the
top of the propeller shaft, within 180 degrees - near or below
the 12 o'clock position - of the original position at the bottom
of the propeller shaft - 6 o'clock position - the position
of the weight needs adjusting. Perform the following steps:
22.1. | Move the position of the clamp head toward the 6 o'clock
position. |
22.2. | Using the J 38792-25
, or equivalent, recheck the positioning of the propeller shaft marks. |
22.3. | If necessary, continue to move the position of the clamp head
toward the 6 o'clock position and recheck progress until an improvement
in balance is achieved. |
- If the clamp head over
the original light spot, is still positioned at the bottom of the propeller
shaft - 6 o'clock position - additional weight is required.
Perform the following steps:
23.1. | Add a second clamp to the propeller shaft, next to the first clamp
and with the clamp heads aligned. |
23.2. | Using the J 38792-25
, or equivalent, recheck the positioning of the propeller shaft marks. |
23.3. | If the clamp heads over the original light spot, are now 90 to 180 degrees
- at or above the 9 o'clock or the 3 o'clock positions
- from the original position at the bottom of the propeller shaft
- 6 o'clock position - less total weight is required.
Proceed to step 23.4. |
23.4. | Move the position of the clamp heads an equal distance on either
side of the light spot between 1 and 120 degrees apart
from each other to reduce the total amount of weight in relation to the
light spot. |
23.5. | Using the J 38792-25
, or equivalent, recheck the positioning of the propeller shaft marks. |
23.6. | If necessary, continue to move the position of the clamp heads
an equal distance on either side of the light spot to a maximum of 120 degrees
apart from each other, until the greatest improvement to balance is achieved. |
23.7. | If improvement has been made to the balance of the propeller shaft,
but the balance is still not satisfactory, still more total weight may be
required. Perform the following steps: |
23.7.1. | Add a third clamp to the propeller shaft, next to the first and
second clamps and with the clamp head directly on the light spot. |
23.7.2. | Move the position of the first and second clamp heads an equal
distance on either side of the light spot between 1 and 120 degrees
apart from each other to arrive at a total amount of weight greater than
two weights, but less than three weights in relation to the light spot. |
23.7.3. | Using the J 38792-25
, or equivalent, recheck the positioning of the propeller shaft marks. |
23.7.4. | If necessary, continue to move the position of the first and second
clamp heads an equal distance on either side of the light spot to a maximum
of 120 degrees apart from each other, until the greatest improvement
to balance is achieved. |
23.8. | If a third clamp was used on the propeller shaft and sufficient
balance could still not be achieved, the propeller shaft requires replacement. |
- If the clamp head over the original light spot is now 90 to 180 degrees
- at or above the 9 o'clock or the 3 o'clock positions
- from the original position at the bottom of the propeller shaft
- 6 o'clock position - less total weight is required.
Perform the following steps:
24.1. | Add a second clamp to the propeller shaft, next to the first clamp
and with the clamp heads aligned. |
24.2. | Move the position of the clamp heads an equal distance on either
side of the light spot between 120 and 180 degrees apart
from each other to reduce the total amount of weight in relation to the
light spot. |
24.3. | Using the J 38792-25
, or equivalent, recheck the positioning of the propeller shaft marks. |
24.4. | If necessary, continue to move the position of the clamp heads
an equal distance on either side of the light spot to a maximum of 180 degrees
apart from each other, but not less than 120 degrees apart, until
the greatest improvement to balance is achieved. |
- If the marks on the propeller shaft now appear to move erratically,
compare the current amplitude of the vibration frequency to the original
amplitude recorded previously.
If the amplitude has decreased from the amplitude recorded, the balance
achieved may be sufficient and the vehicle should be road tested to determine
the effect on the vibration concern.