Removal Procedure
- Partially drain the fuel tank below the level of the fuel fill hose. Refer to
Fuel Tank Draining
.
- Raise and support the vehicle, high enough to access the fuel fill hose through the wheelhouse liner. Refer to
Lifting and Jacking the Vehicle
.
- Remove the left pickup box wheelhouse liner. Refer to
Pickup Box Wheelhouse Liner Replacement
.
- Remove the fuel fill hose ground strap bolt.
- Remove the ground strap from the frame.
- Loosen the fuel fill hose clamp (2) at the fuel tank.
- Disconnect the fuel tank evaporative emission (EVAP) line (1) quick connect fitting from the fill tube vent line. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Separate the fuel fill hose from the fuel tank.
- Remove the fuel fill hose screws.
- Remove the fuel fill hose from the vehicle.
- Cap the open end of the fuel tank in order to prevent system contamination.
Installation Procedure
- Uncap the fuel tank.
- Position the fuel fill hose to the fender.
Notice: Refer to Fastener Notice in the Preface section.
- Install the fuel fill hose screws.
Tighten
Tighten the screws to 2 N·m (18 lb in).
- Install the fuel fill hose to the fuel tank.
- Connect the fuel tank EVAP line (1) quick connect fitting to the fill tube vent line. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Tighten the fuel fill hose clamp (2) at the fuel tank.
Tighten
Tighten the clamp to 2.5 N·m (22 lb in).
- Install the ground strap to the frame. Ensure that the anti rotation tab is inserted into the hole in the frame.
- Install the fuel fill hose ground strap bolt.
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Install the left pickup box wheelhouse liner. Refer to
Pickup Box Wheelhouse Liner Replacement
.
- Lower the vehicle.
- Refill the fuel tank.
- Install the fuel fill cap.