GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Disable the SIR system. Refer to SIR Disabling and Enabling .
  2. Remove the instrument panel (I/P) storage compartment door. Refer to Instrument Panel Storage Compartment Replacement .
  3. Remove the left and right windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement .
  4. Remove the left and right front door sill plates. Refer to Front Side Door Sill Plate Replacement .
  5. Remove the left and right hinge pillar trim panels. Refer to Body Hinge Pillar Trim Panel Replacement - Left Side and Body Hinge Pillar Trim Panel Replacement - Right Side .
  6. Remove the lower center I/P extension. Refer to Instrument Panel Lower Center Trim Replacement .
  7. Remove the accessory trim panel. Refer to Instrument Panel Accessory Trim Plate Replacement .
  8. Remove the radio. Refer to Radio Replacement .
  9. Remove the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement .
  10. If replacing the I/P assembly, remove the left air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Left Side .
  11. Remove the right air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Right Side .
  12. Remove the knee bolster trim panel. Refer to Driver Knee Bolster Panel Replacement .
  13. Remove the knee bolster. Refer to Knee Bolster Replacement .
  14. Remove the instrument panel cluster (IPC) bezel. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement .
  15. Remove the IPC. Refer to Instrument Cluster Replacement .
  16. If replacing the I/P, remove the headlamp switch and retain for transfer. Refer to Headlamp Switch Replacement .
  17. If removing the I/P, disconnect the headlamp switch electrical connector.

  18. Remove the daytime running lamp (DRL) sensor from the I/P. Refer to Ambient Light Sensor Replacement .

  19. Object Number: 1297191  Size: SH
  20. Remove the 3 upper I/P bolt covers located on top of the I/P.

  21. Object Number: 1245399  Size: SH
  22. Remove the 3 upper I/P nuts retaining the I/P to the bulkhead.
  23. Remove the 3 upper HVAC duct screws retaining the duct to the I/P.

  24. Object Number: 1348209  Size: SH
  25. Remove the screw located behind the IPC.

  26. Object Number: 1348208  Size: SH
  27. Remove the 2 screws retaining the I/P compartment door latch.
  28. Remove the 3 lower I/P retaining screws located near the I/P storage compartment.

  29. Object Number: 1348214  Size: SH
  30. Remove the hazard switch harness from the routing hole.
  31. Remove the digital radio receiver. Refer to Digital Radio Receiver Replacement .
  32. Remove the instrument panel module (IPM). Refer to Inflatable Restraint Instrument Panel Module Replacement .

  33. Object Number: 1348207  Size: SH
  34. Remove the 2 screws located in the IPM opening.

  35. Object Number: 1408365  Size: SH
  36. Remove the screw from the I/P end cap.

  37. Object Number: 1348206  Size: SH
  38. Pull the I/P compartment folding panel (1) down and rearward to reveal the screw.
  39. Reach through the I/P storage compartment opening and remove the screw retaining the I/P carrier to the I/P structure.

  40. Object Number: 1348210  Size: SH
  41. If equipped, disconnect the accessory power outlet electrical connectors.
  42. Grasp the lower center edge of the I/P and pull rearward in order to release the 2 retaining clips.

  43. Object Number: 1348212  Size: SH
  44. Grasp the lower right edge of the I/P and pull rearward in order to release the retaining clip.
  45. Pull the I/P partially away from the I/P structure.

  46. Object Number: 1348202  Size: SH
  47. Reach through the IPM opening and remove the I/P wiring harness clips (1) from the I/P.

  48. Object Number: 1348204  Size: SH
  49. Reach through the center stack opening and remove the I/P wiring harness clips (1) from the HVAC vent.

  50. Object Number: 1348205  Size: SH
  51. Reach through the IPC opening and remove the I/P wiring harness clips (1) from the I/P.

  52. Object Number: 1348199  Size: SH
  53. Reach through the left side of the IPC opening and remove the I/P wiring harness clips (1) from the I/P.
  54. With the aid of an assistant, carefully remove the I/P from the vehicle.

Installation Procedure


    Object Number: 1348199  Size: SH
  1. With the aid of an assistant, partially install the I/P to the I/P structure.
  2. Reach through the left side of the IPC opening and install the I/P wiring harness clips (1) to the I/P.

  3. Object Number: 1348205  Size: SH
  4. Reach through the IPC opening and install the I/P wiring harness clips (1) to the I/P.

  5. Object Number: 1348204  Size: SH
  6. Reach through the center stack opening and install the I/P wiring harness clips (1) to the HVAC vent.

  7. Object Number: 1348202  Size: SH
  8. Reach through the IPM opening and install the I/P wiring harness clips (1) to the I/P.
  9. Ensure all the wire harness and electrical connectors are not pinched between the I/P and I/P structure.
  10. Connect the electrical connectors to the power outlets.

  11. Object Number: 1348210  Size: SH
  12. Grasp the lower center edge of the I/P and seat the 2 retaining clips.

  13. Object Number: 1348212  Size: SH
  14. Grasp the lower right edge of the I/P and seat the retaining clip.
  15. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1245399  Size: SH
  16. Install the 3 upper HVAC duct screws retaining the duct to the I/P.
  17. Tighten
    Tighten the screws to 3 N·m (27 lb in).

  18. Install the 3 upper nuts retaining the I/P to the bulkhead.
  19. Tighten
    Tighten the nuts to 9 N·m (80 lb in).


    Object Number: 1348206  Size: SH
  20. Pull the I/P compartment folding panel (1) down and rearward to reveal the screw installation area.
  21. Reach through the I/P storage compartment opening and install the screw retaining the I/P carrier to the I/P structure.
  22. Tighten
    Tighten the screw to 3 N·m (27 lb in).


    Object Number: 1348207  Size: SH
  23. Install the 2 screws located in the IPM opening.
  24. Tighten
    Tighten the screws to 3 N·m (27 lb in).


    Object Number: 1408365  Size: SH
  25. Install the end cap screw.
  26. Tighten
    Tighten the screws to 2.5 N·m (22 lb in).


    Object Number: 1348214  Size: SH
  27. Install the hazard switch harness through the routing hole.

  28. Object Number: 1348208  Size: SH
  29. Install the 2 screws retaining the I/P compartment door latch.
  30. Tighten
    Tighten the screws to 3 N·m (27 lb in).

  31. Install the 3 lower I/P retaining screws located near the I/P storage compartment.
  32. Tighten
    Tighten the screws to 9 N·m (80 lb in).


    Object Number: 1348209  Size: SH
  33. Install the screw located behind the IPC.
  34. Tighten
    Tighten the screw to 9 N·m (80 lb in).


    Object Number: 1297191  Size: SH
  35. Install the 3 upper I/P bolt covers located on top of the I/P.
  36. Install the DRL sensor to the I/P. Refer to Ambient Light Sensor Replacement .
  37. If replacing the I/P, install the headlamp switch. Refer to Headlamp Switch Replacement .
  38. If reinstalling the original I/P, connect the headlamp switch electrical connector.

  39. Install the left air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Left Side .
  40. Install the IPC. Refer to Instrument Cluster Replacement .
  41. Install the IPC bezel. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement .
  42. Install the knee bolster. Refer to Knee Bolster Replacement .
  43. Install the knee bolster trim panel. Refer to Driver Knee Bolster Panel Replacement .
  44. Install the IPM. Refer to Inflatable Restraint Instrument Panel Module Replacement .
  45. Install the digital radio receiver. Refer to Digital Radio Receiver Replacement .
  46. Install the right air outlet. Refer to Instrument Panel Outer Air Outlet Replacement - Right Side .
  47. Install the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement .
  48. Install the radio. Refer to Radio Replacement .
  49. Install the accessory trim panel. Refer to Instrument Panel Accessory Trim Plate Replacement .
  50. Install the I/P storage compartment door. Refer to Instrument Panel Storage Compartment Replacement .
  51. Install the left and right windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement .
  52. Install the left and right hinge pillar trim panels. Refer to Body Hinge Pillar Trim Panel Replacement - Left Side and Body Hinge Pillar Trim Panel Replacement - Right Side .
  53. Install the left and right front door sill plates. Refer to Front Side Door Sill Plate Replacement .
  54. Install the lower center I/P extension. Refer to Instrument Panel Lower Center Trim Replacement .
  55. Enable the SIR system. Refer to SIR Disabling and Enabling .