Manual Transmission - Aisin AR5 for Chevrolet Colorado Pickup - 2WD 2008

All Description and Operation

• Transmission System Description and Operation

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views

Cleaning, Inspection, and Adjustment

• Bearings and Spacers Cleaning and Inspection
• Gears and Shafts Cleaning and Inspection
• Shift Control Housing Cleaning and Inspection
• Shift Shaft and Shift Fork Cleaning and Inspection
• Synchronizers Cleaning and Inspection
• Transmission Case Cleaning and Inspection

Diagnostic Procedures

• Clutch Pedal Position Sensor Learn
• Diagnostic Starting Point - Manual Transmission
• Symptoms - Manual Transmission
• Transmission Does Not Shift into One Gear
• Transmission Fluid Leak Diagnosis
• Transmission Gear Clash When Shifting Gears
• Transmission Jumps Out of Gear
• Transmission Locked in One Gear
• Transmission Noisy
• Transmission Shifts Hard

Diagnostic Trouble Codes

• DTC P0502 or P0503
• DTC P0806
• DTC P0807 or P0808
• DTC P080A
• Transmission Clunk on Acceleration or Deceleration

Disassembly, Overhaul, Repair, and Assembly

• Counter Gear Shaft Assemble
• Counter Gear Shaft Disassemble
• Input Shaft Assemble
• Input Shaft Disassemble
• Output Shaft Assemble
• Output Shaft Disassemble
• Shift Control Housing Assemble
• Shift Control Housing Disassemble
• Synchronizers Assemble
• Synchronizers Disassemble
• Transmission Assemble
• Transmission Case Assemble
• Transmission Case Disassemble
• Transmission Disassemble
• Transmission Extension Assemble
• Transmission Extension Disassemble

Electrical/Electronic Schematic Diagrams

• Manual Transmission Schematics

Electrical/Electronic Specifications

• Component Resistance

Mechanical Specifications

• 1st and 2nd Gear Synchronizer Retaining Ring Specifications
• 3rd and 4th Gear Synchronizer Retaining Ring Specifications
• 5th Gear Synchronizer Retaining Ring Specifications
• Countershaft Front Bearing Retaining Ring Specifications
• Fastener Tightening Specifications
• Fifth Gear Retaining Ring Specifications
• Input Shaft Bearing Retaining Ring Specifications
• Lubrication Specifications
• Transmission Clearance Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers

Removal, Installation, and Replacement

• Backup Lamp Switch Replacement
• Control Lever and/or Boot Replacement
• Input Shaft Bearing Retainer Replacement
• Shift Lever Assembly Replacement
• Transmission Fluid Replacement
• Transmission Housing Oil Seal Replacement - Rear
• Transmission Input Shaft Seal Replacement
• Transmission Mount Replacement
• Transmission Replacement
• Vehicle Speed Sensor Replacement