Special Tools
Removal Procedure
- Remove the flywheel. Refer to
Engine Flywheel Replacement.
- Remove the 2 bolts securing the oil pan to the crankshaft rear oil seal housing.
- Remove the crankshaft rear oil seal housing bolts.
- Install 2 bolts into the threaded holes to act as jack screws and tighten evenly to release the crankshaft rear oil seal housing from the engine block and oil pan.
- Remove the crankshaft rear oil seal housing.
- Remove the 2 bolts from the jack screw holes.
Note: Do not damage the seal bore.
- Using a hammer and a punch, remove the crankshaft rear oil seal from the crankshaft rear oil seal housing. Discard the seal.
- Clean and inspect the crankshaft rear oil seal housing.
- Clean and inspect the engine block and oil pan sealing surface.
Installation Procedure
Note: The crankshaft rear oil seal housing must be installed within 10 minutes from when the sealer was applied.
- Apply a 3 mm (0.12 in) bead of sealer (1) to the following:
• | The crankshaft rear oil seal housing, were the housing meets the engine block |
• | The surface of the crankshaft rear oil seal housing, were the housing meets the oil pan |
• | The surface of the oil pan, were the oil pan meets the housing |
Note: Tilting the crankshaft rear oil seal housing will allow sealer between the housing and the oil pan.
- Complete the following to install the crankshaft rear oil seal housing:
2.1. | Align the housing with the right alignment dowel, tilting the left side up slightly. |
2.2. | Align the housing with the left alignment dowel. |
2.3. | Press the housing against the engine block into place. |
- Install the crankshaft rear oil seal housing bolts.
Caution: Refer to Fastener Caution in the Preface section.
- Install the 2 oil pan bolts.
• | Tighten the crankshaft rear oil seal housing bolts to
10 N·m (89 lb in). |
• | Tighten the (end) oil pan bolts to
10 N·m (89 lb in). |
- Lightly lubricate the crankshaft rear oil seal lip with clean engine oil.
- Position the plastic installation sleeve supplied with the new seal to the crankshaft.
- Use the
J 44215 with the
J 8092 and a hammer to install the crankshaft rear oil seal into the crankshaft rear oil seal housing.
• | Ensure the seal is installed square. |
• | The seal will bottom out in the housing when fully installed. |
- Install the flywheel. Refer to
Engine Flywheel Replacement.