GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1997 🢒 Corvette 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Replacement

Removal Procedure
  1. Remove the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  2. Remove the I/P lower trim panel.

    3. Object Number: 43534 Size: SH
  3. Disconnect the accelerator pedal sensor module electrical connector.
  4. Remove the Bose™ module. Refer to Bose Module Replacement in Entertainment.

    5. Object Number: 63944 Size: SH
  5. Remove the retainer, washer, and power booster pushrod from the brake pedal pin.
  6. Reposition the dash isolation mat.

    7. Object Number: 63967 Size: SH
  7. Remove the pivot bolt and nut.
  8. Remove the brake pedal and all associated mounting parts.

Installation Procedure

    Object Number: 63967 Size: SH
  1. Lubricate the bushings, pivot bolt, and all friction parts with Delco Brake Lube, or equivalent.
  2. Install the brake pedal and all the associated mounting parts.
  3. Install the pivot bolt and nut.

    4. Tighten
    Tighten the pivot nut 30 N·m (22 lb ft).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install dash isolation mat to it's original position.

    5. Object Number: 63944 Size: SH
  5. Install the pushrod, the washer and the retainer to the brake pedal pin. Rotate the retainer to assure that it is snapped into position on the pin.
  6. Install the Bose™ module. Refer to Bose Module Replacement in Entertainment.

    7. Object Number: 43534 Size: SH
  7. Connect the accelerator pedal sensor module connector.
  8. Install the I/P lower trim panel.
  9. Connect the negative battery cable.

    10. Tighten
    Tighten the negative battery cable bolt to 15 N·m (11 lb ft).