Methods for Locating the Source of a Leak
General Method
- Verify that the leak is transmission fluid.
- Thoroughly clean the suspected leak area.
- Operate the vehicle for about 24 km (15 miles) or
until normal operating temperatures are reached.
- Park the vehicle over clean paper or cardboard.
- Turn OFF the engine.
- Check for fluid spots on the paper or cardboard.
- Use the leak spots on the paper or cardboard to trace the source
of the leak.
- Perform the necessary repairs.
Powder Method
- Throughly clean the suspected leak area with solvent.
- Apply an aerosol type powder (foot powder) to the suspected leak
area.
- Operate the vehicle for about 24 km (15 miles) or
until normal operating temperatures are reached.
- Turn OFF the engine.
- Inspect the suspected leak area and trace the leak path though
the powder to find the source of the leak.
- Perform the necessary repairs.
Dye and Black Light Method
A fluid dye and black light kit is available from various tool manufacturers.
- Follow the manufacturer's recommendations for the proper amount
of dye to use.
- Add the dye to the transmission fluid using the manufacturer's
instructions.
- Operate the vehicle for about 24 km (15 miles) or
until normal operating temperatures are reached.
- Detect the source of the leak with the black light.
- Perform the necessary repairs.
Repairing the Leak
Once the leak has been pinpointed and traced back to a source, the cause
of the leak must be determined in order to properly repair the leak. For example,
if a gasket is replaced, but the sealing flange is bent, the new gasket will
not repair the leak. The bent flange must also be repaired.
The following conditions may cause a leak. Before attempting to repair
a leak, these conditions sould be checked and corrected if necessary.
Gaskets
If the source of the leak is traced back to gaskets, inspect for the
following conditions and correct if necessary.
• | Fluid level/pressure too high |
• | Plugged vent or kinked hose |
• | Improperly tightened fasteners or dirty or damaged threads |
• | Warped flanges or sealing surface |
• | Scratches, burrs or other damage to the sealing surface |
• | Cracking or porosity of the component |
• | Improper sealant used, where applicable |
Seals
If the source of the leak is traced back to seals, inspect for the following
conditions and correct if necessary.
• | Fluid level/pressure too high |
• | Plugged vent or kinked hose |
• | Cracks in the component |
• | Scratched, nicked or damaged, manual or output shaft surface |
• | Loose or worn bearing causing excess seal wear |
Possible Points of Fluid Leaks
Inspect the following common sources of fluid leaks and the possible
causes:
Transmission Oil Pan
• | Incorrectly tightened oil pan bolts |
• | Improperly installed or damaged oil pan gasket |
• | Incorrect oil pan gasket. |
Transmission Case Leak
• | Damaged manual shaft seal |
• | Loose or damaged oil cooler connector fittings |
• | Worn or damaged output shaft oil seal |
• | Loose parking pawl shaft cup plug, if equipped |
• | Loose line pressure pipe plug |
Leak at the Torque Converter End
• | Torque converter seal damaged |
- | Torque converter seal lip cut |
- | Check converter hub for damage |
- | Bushing moved forward and damaged |
- | Garter spring missing from seal |
• | Torque converter leak in weld area. |
• | Porous casting of transmission case or oil pump |
Leak at the Vapor Vent Pipe
• | Water or coolant in the fluid |
• | Transmission case porous |
• | Plugged drain-back holes |
• | Mispositioned oil pump to case gasket, if equipped |
Transmission Case Porosity Repair
Caution: Epoxy adhesive may cause skin irritations and eye damage. Read and follow
all information on the container label as provided by the manufacturer.
- Clean the leak area with solvent and air dry.
- Mix a sufficient amount of epoxy cement following the manufacturer's
recommendations.
- While the transmission case is hot, apply epoxy cement with a
clean, dry soldering acid brush.
- Allow the epoxy cement to cure for 3 hours before starting
the engine.
- Repeat the fluid leak diagnosis procedures in order to determine
if the leak is fixed.