Removal Procedure
- Disconnect the negative battery cable. Refer
to
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
in General Information.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the exhaust system. Refer to
Exhaust System
in Engine Exhaust.
- Remove the driveline support assembly with the transaxle. Refer
to
Driveline Support Assembly Replacement
in Propeller Shaft.
- Remove the engine flywheel inspection cover from the engine flywheel
housing.
- Loosen the visible clutch pressure plate bolts.
- Rotate the engine flywheel.
- Repeat steps 6 and 7 until all the bolts have been
loosened.
- Remove the visible clutch pressure plate bolts.
- Rotate the engine flywheel.
- Repeat steps 9 and 10 until all the bolts have been
removed.
- Remove the clutch pressure plate bolts from the flywheel.
- Remove the clutch pressure plate and the clutch driven plate.
Installation Procedure
Tools Required
J 38836 Pilot Bushing Installer/Clutch
Alignment Arbor
- Inspect the clutch pressure plate and the
clutch driven plate for wear or damage. Repair or replace as necessary.
- Inspect the engine flywheel. Refer to
Engine Flywheel Replacement
in Engine Mechanical.
- Adjust the clutch pressure plate, if necessary. Refer to
Clutch Pressure Plate Adjustment
.
- Install the clutch driven plate and clutch pressure plate to the engine
flywheel.
- Install the visible clutch pressure plate bolts finger-tight.
- Rotate the engine flywheel.
- Repeat steps 5 and 6 until all the bolts are installed finger-tight.
- Using the J 38836
,
align the clutch driven plate to the pilot bearing.
Tighten
Tighten the clutch pressure plate bolts in sequence and evenly over 3 increments
with the fourth increment to 70 N·m 52 lb ft).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the engine flywheel inspection cover.
- Install the driveline support assembly and the transaxle. Refer to
Driveline Support Assembly Replacement
in Propeller Shaft.
- Install the exhaust system. Refer to
Exhaust System
in Engine Exhaust.
- Connect the negative battery cable.
Tighten
Tighten the negative battery cable bolt to 15 N·m (11 lb ft).
- Lower the vehicle.