Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The IPC tests for different malfunctions
under different vehicle conditions. For this reason, a thorough test drive
is often needed in order to repeat a malfunction. If the system malfunction
is not repeated during the test drive, a good description of the complaint
may be useful in locating an intermittent malfunction. Faulty wires or connections
cause most intermitting problems. When an intermitting condition is suspected,
inspect the suspected circuits for the following conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs are those indicating that the IPC has previously detected
a malfunction. The reason could be either that the malfunction is intermittent
or that the system for which the DTC is set for is not currently being operated.
Using the BCM for example, the rear defogger circuit does not operate until
the BCM detects engine RPM. For this reason, if the BCM displays history DTCs
and the malfunction cannot be found easily, try clearing the DTCs and manually
operating the system that the DTC applies to using a scan tool. Operating
the system with a scan tool while moving wiring or connectors may recreate
the condition to set the DTC. Read the Diagnostic Aids and Conditions for
Setting the DTC in each DTC table for more specific information.
History DTCs help in diagnosing intermittent malfunctions, but do not
necessarily indicate a faulty IPC. The IPC is a reliable component, and is
not the likely cause of the malfunction. Most system complaints are linked
to faulty wiring and connectors, and occasionally to a component. Perform
a thorough inspection of all related wiring and connectors pertaining to the
history DTC that is stored.
The following conditions may result in intermittent IPC operation with
no DTC stored:
• | Any condition which results in the interruption of power to the
IPC |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |