GM Service Manual Online
For 1990-2009 cars only

Object Number: 101348  Size: LF
OBD II Symbol Description Notice
Engine Controls Components
Cell 20: A/C Compressor Controls
Handling ESD Sensitive Parts Notice

Circuit Description

The PCM will activate the A/C clutch relay when the PCM detects that A/C has been requested. When the PCM activates the relay, voltage should be present at both the A/C compressor clutch and the A/C clutch status circuit at the PCM.

Conditions for Setting the DTC

The PCM commands the A/C ON and the PCM detects no voltage on the A/C clutch status line for more than 5.0 seconds.

Action Taken When the DTC Sets

    • The powertrain control module (PCM) stores the DTC information into memory when the diagnostic runs and fails.
    • The malfunction indicator lamp (MIL) will not illuminate.
    • The PCM records the operating conditions at the time the diagnostic fails. The PCM stores this information in the Failure Records.

Conditions for Clearing the MIL/DTC

    • A last test failed, or the current DTC, clears when the diagnostic runs and does not fail.
    • A history DTC clears after 40 consecutive warm-up cycles, if failures are not reported by this or any other emission related diagnostic.
    • Use a scan tool in order to clear the MIL/DTC.

Diagnostic Aids

A/C Clutch Relay Underhood Electrical Center Terminal Identification

Front of Vehicle

Left Side of Vehicle

Ignition

Load

Right Side of Vehicle

Ignition

Control

The following may cause an intermittent:

    • Mis-routed harness
    • Rubbed through wire insulation
    • Broken wire inside the insulation

For an intermittent condition, refer to Symptoms .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. A problem that may prevent the compressor from engaging may or may not cause a DTC P1546.

  2. If the scan tool indicates that the A/C Status is ON, this indicates that the status circuit is OK.

  3. Using the Freeze Frame and/or Failure Records data may aid in locating an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can also help determine how many ignition cycles the diagnostic reported a pass and/or a fail. Operate vehicle within the same freeze frame conditions (RPM, load, vehicle speed, temperature etc.) that you observed. This will isolate when the DTC failed.

  4. This step checks whether the ignition voltage is available at the relay.

  5. This step determines if the A/C relay is at fault or the A/C status circuit is at fault. If the A/C clutch engages, this indicates that the A/C Status circuit is OK.

  6. This DTC will not report a pass. The scan tool status for this DTC will never report a pass. The scan tool will only display when the diagnostic fails. The repair is not complete if the scan tool indicates that the diagnostic ran and failed.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Install a scan tool.
  2. Idle the engine with the A/C ON.

Does the A/C clutch operate properly?

--

Go to Step 3

Go to Step 5

3

Monitor the A/C Status display on the Engine 1 Data List using a scan tool.

Does the scan tool indicate A/C Status as ON?

--

Go to Step 4

Go to Step 8

4

  1. Turn ON the ignition leaving the engine OFF.
  2. Review Freeze Frame and/or Failure Records data for this DTC and note parameters.
  3. Turn OFF the ignition for 15 seconds.
  4. Idle the engine.
  5. Operate the vehicle within the conditions required for this diagnostic to run, and as close to the conditions recorded in Freeze Frame/Failure Records as possible. Special operating conditions that you need to meet before the PCM will run this diagnostic, where applicable, are listed in Conditions for Setting the DTC.
  6. Select the Diagnostic Trouble Code (DTC) option and the Specific DTC option, then enter the DTC number using the scan tool.

Does the scan tool indicate that this diagnostic failed this ignition?

--

Go to Step 5

Refer to Diagnostic Aids

5

  1. Turn OFF the ignition.
  2. Disconnect the A/C clutch relay.
  3. Turn ON the ignition leaving the engine OFF.
  4. Probe the ignition feed circuit at the A/C relay terminal (switch side of relay) with a test lamp J 35616-200 to a ground. Refer to Diagnostic Aids for terminal identification.

Does the test lamp illuminate?

--

Go to Step 6

Go to Step 9

6

Jump the ignition feed circuit to the A/C clutch status circuit (load) at the underhood electrical center using a fused jumper wire. Refer to Diagnostic Aids for terminal identification.

Does the A/C clutch engage?

--

Go to Step 7

Go to Step 10

7

Repair the faulty A/C clutch relay connection or faulty A/C clutch relay. Refer to A/C Relay replacement.

Is the action complete?

--

Go to Step 12

--

8

Repair the open A/C clutch status circuit from the splice to the PCM.

Did you find and repair the condition?

--

Go to Step 12

Go to Step 11

9

Repair the open ignition feed circuit to A/C relay.

Is the action complete?

--

Go to Step 12

--

10

Repair the open in A/C status circuit from A/C relay to splice.

Is the action complete?

--

Go to Step 12

--

11

Important:: Program the replacement PCM. Refer to Powertrain Control Module/Throttle Actuator Control Module Replacement .

Replace the PCM.

Is the action complete?

--

Go to Step 12

--

12

  1. Select the Diagnostic Trouble Code (DTC) option and the Clear DTC Information option using the scan tool.
  2. Idle the engine at the normal operating temperature.
  3. Select the Diagnostic Trouble Code (DTC) option and the Specific DTC option, then enter the DTC number using the scan tool.
  4. Operate the vehicle within the Conditions for Setting the DTC as specified in the supporting text, if applicable.

Does the scan tool indicate that this failed?

--

Go to Step 2

Go to Step 13

13

Select the Capture Info option and the Review Info option using the scan tool.

Are any DTCs displayed that have not been diagnosed?

--

Go to the applicable DTC table

System OK