This diagnostic is only for the C60 A/C system (manual control). For further diagnosis of the CJ2 system, refer to HVAC.
The A/C clutch relay is PCM controlled to delay A/C clutch engagement after the A/C is turned ON. This allows the PCM to adjust engine RPM before the A/C clutch engages. The PCM will engage the A/C clutch any time A/C has been requested unless any of the following conditions exist:
• | High coolant temperature. |
• | Low A/C system pressure. |
• | High A/C system pressure. |
• | Wide open throttle. |
• | High engine RPM. |
When the heater and A/C control is placed in the A/C mode, a 12 volt signal is sent to the PCM. When the PCM receives this signal the PCM will ground the A/C clutch relay control circuit to energize the A/C relay. This is shown on the scan tool as A/C request YES.
When a request for A/C has been detected by the PCM, the PCM will ground the A/C clutch relay control circuit, the relay contacts will close, and current will flow through the relay to the A/C compressor clutch.
When A/C request has been detected by the PCM, the cooling fan(s) will be turned ON when A/C pressure is above a predetermined pressure.
Before using this table, be sure no PCM DTC(s) are stored. The PCM will not activate the A/C clutch with a stored DTC.
The numbers below refer to numbers on the diagnostic table.
A/C DTCs will disable the A/C system. Repair A/C DTCs before proceeding.
The request circuit is shorted to a voltage if the scan tool displays A/C request as YES.
A problem exists with the request circuit between the PCM and the HVAC Programmer or the HVAC Programmer is malfunctioning if the test lamp did not illuminate. Refer to Body and Accessories/Wiring Systems or HVAC for further diagnosis.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||
Are any A/C DTCs set? | -- | Go to applicable DTC table. | ||
Does the scan tool indicate A/C request as YES? | -- | |||
4 | Turn ON the ignition with the A/C ON. Does the scan tool indicate A/C request as YES? | -- | System OK | |
5 |
Does the DMM display near the specified value when the A/C is enabled? | B+ | ||
6 |
Does the DMM indicate continuity? | -- | ||
7 | Probe the A/C request circuit at the PCM harness connector using a test lamp J 35616-200 connected to B+. Does the test lamp illuminate? | -- | ||
8 | Inspect the A/C request circuit for a short to voltage. Repair the circuit as necessary if a short to voltage is found. Refer to Body and Accessories/Wiring Systems. Did you find a problem and correct it? | -- | System OK | |
9 |
Important: Before replacing the HVAC Programmer, refer to HVAC for further diagnosis. Replace the HVAC Programmer. Is the action complete? | -- | System OK | -- |
10 | Check the PCM connections. Repair faulty connections as necessary. Refer to Body and Accessories/Wiring Systems. Did you find a problem and correct it? | -- | System OK | |
11 | Repair the open A/C request circuit between the HVAC Programmer and the PCM. Refer to Body and Accessories/Wiring Systems. Is the action complete? | -- | System OK | -- |
12 | Repair the grounded A/C request circuit between the HVAC Programmer and the PCM. Refer to Body and Accessories/Wiring Systems. Is the action complete? | -- | System OK | -- |
13 |
Important:: Program the replacement PCM. Refer to Powertrain Control Module/Throttle Actuator Control Module Replacement . Replace the PCM. Is the action complete? | -- | System OK | -- |