GM Service Manual Online
For 1990-2009 cars only

Object Number: 66415  Size: SF
OBD II Symbol Description Notice
Engine Controls Components
Cell 20: Engine Data Sensors
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The PCM cycles the A/C compressor clutch in order to optimize the performance of the A/C system. The PCM determines when to cycle the A/C compressor clutch by monitoring the A/C Refrigerant Pressure sensor.

The A/C Refrigerant Pressure sensor is also used by the PCM in order to enable the cooling fans when the A/C compressor head pressure reaches a predetermine value.

The PCM energizes the A/C compressor clutch when the engine speed is less than 5000 RPM and the A/C system is requested. If you request the A/C at engine speeds greater than 5000 RPM, the PCM will not energize the A/C compressor clutch untill the engine speed decreases to less than 4895 RPM.

Any one of the following conditions disables the A/C compressor clutch.

    • The throttle is commanded to Wide Open Throttle (WOT).
    • The A/C head pressure is greater than 2827 kPa (410 psi).
    • The A/C head pressure is less than 0 kPa (0 psi).
    • The ignition voltage is less than 10 volts.
    • The engine speed is greater than 5594 rpm.
    • The engine coolant temperature is greater than 125°C (257°F).

The PCM also disables the A/C compressor when curtain DTCs set.

Diagnostic Aids

A/C Clutch Relay Underhood Electrical Center Terminal Identification

Front of Vehicle

Left Side of Vehicle

Ignition

Load

Right Side of Vehicle

Ignition

Control

Inspect the harness going to the A/C clutch and going to the PCM for intermittent connections. While the engine is operating with the A/C enabled, move related electrical connectors and harnesses. This may aid in locating an intermittent fault.

For an intermittent, refer to Symptoms .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step checks if the PCM can turn the A/C compressor ON.

  2. This step checks for an A/C refrigerant pressure sensor that is at a fixed value (stuck).

  3. Inspect the A/C clutch status circuit before replacing the A/C refrigerant pressure sensor. Also, a low refrigerant charge in the A/C system can cause a A/C system performance condition. Refer to HVAC for recharging procedure.

  4. Check the connections at the compressor first if the scan tool indicates that the A/C clutch is ON.

  5. The PCM's A/C clutch status circuit may not detect voltage when the A/C is commanded ON if the B+ supply circuit to the A/C relay is intermittent. Inspect the relay connections and operation.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Important: If DTCs P0530, P1545, and P1546 are set, use those tables.

  1. Idle the engine.
  2. Turn ON the A/C.

Does the A/C clutch engage?

--

Go to Step 3

Go to Step 5

3

  1. Observe the A/C High Side pressure display on the Engine 1 Data List using the scan tool.
  2. Turn OFF the A/C for 10 seconds.
  3. Turn ON the A/C for 10 seconds.

Did the A/C High Side pressure increase more than the specified value when the A/C controls were turned ON?

4 psi

Go to Diagnostic Aids

Go to Step 4

4

Important: Before replacing the sensor, check the A/C system for the correct charge. An A/C system that is low on charge causes a DTC to set.

Repair the faulty A/C refrigerant pressure sensor connection or replace the faulty sensor.

Is the action complete?

--

System OK

--

5

Does the scan tool indicate the A/C clutch ON?

--

Go to Step 7

Go to Step 6

6

Repair the intermittent A/C clutch circuit from the A/C relay to the splice.

Is the action complete?

--

System OK

--

7

  1. Turn OFF the ignition.
  2. Disconnect the A/C compressor clutch harness connector.
  3. Probe the A/C compressor clutch B+ supply circuit to the battery ground using a test lamp J 35616-200 .
  4. Idle the engine.
  5. Turn ON the A/C.

Does the test lamp illuminate?

--

Go to Step 8

Go to Step 10

8

Probe the A/C compressor clutch B+ supply circuit to the A/C compressor clutch ground circuit using a test lamp.

Does the test lamp illuminate?

--

Go to Step 9

Go to Step 11

9

Repair the faulty A/C clutch connection or the open A/C clutch coil.

Is the action complete?

--

System OK

--

10

Repair the open or the shorted A/C clutch B+ supply circuit.

Is the action complete?

--

System OK

--

11

Repair the open A/C clutch ground circuit.

Is the action complete?

--

System OK

--