A/C Compressor Clutch Does Not Engage <<C60>>
Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION: A/C compressor clutch will not engage when
an A/C request has been made and no Powertrain DTC are set.
|
1
| Were you sent here from the HVAC System Check (C60)?
| --
|
Go to Step 2
| Go to HVAC System Check (C60)
|
2
|
- Turn the ignition switch to the OFF position.
- Install both the high and low A/C freon pressure gages.
- Read the freon pressure with the engine off.
• | Freon pressure in the high and low sides should equal each other
after the A/C system has come to rest. |
• | Freon pressure will fluctuate depending on ambient temperature. |
• | Proper clutch operation depends on correct refrigerant charge,
low freon charge will shut off A/C compressor operation. |
Is the high and low side freon pressures below the specified value?
| 345 kPa (50 psi)
| Go to Freon Leak Testing
|
Go to Step 3
|
3
| Is
the high and low side freon pressures above the specified value?
| 690 kPa
(100 psi)
|
Go to Step 4
|
Go to Step 5
|
4
| Evacuate and recharge the A/C system
according to proper freon fill specifications.
Has the A/C system been recharged properly?
| --
| Go to HVAC System
Check (C60)
| --
|
5
| Check the A/C MiniFuse ® #24
for an open circuit.
Is the fuse open?
| --
|
Go to Step 6
|
Go to Step 7
|
6
| Locate
and repair a short to ground in CKT 59 between the underhood electrical center
and the A/C compressor clutch connector.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
7
|
- Remove the A/C CLU Micro Relay #34 from the underhood electrical
center.
- Disconnect the A/C compressor clutch connector.
- Connect a fused jumper between the ignition feed terminal for
the switch side of the A/C CLU Micro Relay #34 and the terminal used to feed
CKT 59 in the underhood electrical center.
- Connect a DMM between the A/C compressor clutch connector terminal
A and ground.
- Turn the ignition switch to the ON position.
- Measure the available voltage at the A/C compressor clutch connector
terminal A.
Is the voltage within the specified values?
| 10.0-14.0V
|
Go to Step 9
|
Go to Step 8
|
8
| Locate and repair an open or a high resistance in CKT 59.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
9
| Using a DMM, measure for continuity
between terminal B of the A/C compressor clutch connector and ground.
Is the resistance to ground less than the specified value?
| 0.5ohms
|
Go to Step 11
|
Go to Step 10
|
10
| Locate and repair an open or a
high resistance in CKT 150.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
11
|
- Disconnect the powertrain control module (PCM) connector C1.
- Reinstall the A/C CLU Micro Relay #34.
- Connect a fused jumper between the PCM connector C1 terminal 39
and ground.
- Turn the ignition switch to the ON position.
- Using a DMM, measure the voltage at the A/C compressor clutch
connector terminal A.
Is the voltage within the specified values?
| 10.0-14.0V
|
Go to Step 12
|
Go to Step 13
|
12
|
- Remove the fused jumper from the PCM connector C1 terminal 39
and ground.
- Reconnect the A/C compressor clutch connector.
- Reinstall the fused jumper between the PCM connector C1 terminal
39 and ground.
- Turn the ignition switch to the ON position.
Does the A/C compressor clutch engage?
| --
| Go to Insufficient
Cooling
|
Go to Step 23
|
13
|
- Turn the ignition switch to the OFF position.
- Remove the A/C CLU Micro Relay #34.
- Using a DMM, measure for continuity between the PCM connector
C1 terminal 39 and the CKT 459 terminal of the underhood electrical center
which is used for the A/C CLU Micro Relay #34.
Is CKT 459 continuous between these two terminals?
| --
|
Go to Step 15
|
Go to Step 14
|
14
| Locate and repair an open or a high resistance in CKT 459.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
15
| Replace the A/C CLU Mini Relay
#34 and retest the A/C system.
Does replacing the A/C CLU Mini Relay #34 correct the concern?
| --
| Go to HVAC System Check (C60)
|
Go to Step 16
|
16
|
- Disconnect the HVAC control head connector C1.
- Connect a DMM between the PCM connector C1 terminal 47 and the
HVAC control head connector C1 terminal B.
- Measure CKT 762 for continuity between these two connectors.
Is CKT 762 continuous?
| --
|
Go to Step 18
|
Go to Step 17
|
17
| Locate
and repair an open or a high resistance in CKT 762.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
18
|
- Connect a DMM between the PCM connector C1 terminal 47 and ground.
- Measure CKT 762 for continuity to ground.
Is CKT 762 continuous to ground?
| --
|
Go to Step 19
|
Go to Step 20
|
19
| Locate
and repair a short to ground in CKT 762.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
20
|
- Disconnect the DMM.
- Reconnect all connectors back to their respective modules.
- Install the scan tool to the diagnostic link connector.
- Start the engine and allow it to idle in Park.
- Select the area of the scan tool which will read HVAC button output
status.
- Depress the A/C button on/off several times.
Does the scan tool read the A/C request being sent by the HVAC control
head?
| --
|
Go to Step
21
|
Go to Step
22
|
21
| Replace the PCM.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
22
| Replace the HVAC control head.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|
23
| Replace the A/C compressor clutch.
Is the repair complete?
| --
| Go to HVAC System Check (C60)
| --
|