Rear Quarter Panel Replacement Coupe
Removal Procedure
- Remove the outer taillamp
(to gain access to the fascia mounting bolts).
- Remove the bolts attaching the fascia to the quarter panel.
- Remove the tire and wheel.
Refer to Tire and Wheel Removal and Installation
in Tires and Wheels.
- Remove the bolts attaching the rear wheelhouse liner panel.
- Remove the wheelhouse liner panel.
- Remove the bolts attaching
the quarter panel to the rear compartment brace.
- Remove the side marker lamp socket from the lamp.
- Remove the nuts attaching
the quarter panel to the fascia reinforcement studs.
- Remove the screws attaching
the quarter panel to the door lock pillar.
- Open the fuel door, remove
the bolt mounting the fuel door to the inner body panel (driver's side only).
- Remove the gas cap tether strap from the fuel door (drivers side
only).
- Remove the screws attaching
the quarter panel and the fuel door to the fuel pocket (drivers side only).
- Remove the fuel door (drivers side only).
- Remove the screws attaching
the quarter panel to the rear compartment panel.
- Remove the quarter panel.
- Transfer parts as necessary (the retainer snaps to the inside
of the rear flange of the quarter panel).
Installation Procedure
- Install the snap-in retainers
to the rear of the quarter panel.
- Position the quarter panel
to the vehicle aligning the forward hole in the quarter panel upper flange
to the forward hole in the rear compartment panel.
- Loosely start a screw in the upper flange forward hole (the forward
hole aligns the quarter panel fore and aft).
- Loosely start a screw in the upper flange rearward hole (the rearward
hole aligns the quarter panel side to side).
- Install the screws in the remaining upper flange holes.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the screws.
6.1. | Tighten the forward screw first. |
6.2. | Tighten the rearward screw second. |
6.3. | Tighten the remaining screws from the rear forward. |
Tighten
Tighten the quarter panel upper flange screws to 3 N·m
(27 lb in).
- Install the screws attaching the quarter panel to the door lock
pillar.
Tighten
Tighten the quarter panel to door lock pillar screws to 3 N·m
(27 lb in).
- Install the bolts attaching
the quarter panel to the rear compartment brace.
Tighten
Tighten the quarter panel to the rear compartment brace bolts to 5 N·m
(44 lb in).
- Install the nuts attaching the quarter panel to the fascia.
Tighten
Tighten the quarter panel to fascia nuts to 10 N·m (89 lb in).
- Position the fuel door
in the fuel pocket (drivers side only).
- Install the bolt attaching the fuel filler door to inner body
panel (drivers side only).
Tighten
Tighten the fuel filler door bolt to 2 N·m (18 lb in).
- Install the screws attaching
the fuel door and quarter panel to the fuel pocket (drivers side only).
Tighten
Tighten the fuel door to quarter panel screws to 2.2 N·m
(19 lb in).
- Install the screws attaching
the quarter panel to the fuel pocket (drivers side only).
Tighten
Tighten the fuel filler pocket screws to 1.9 N·m (17 lb in).
- Install the bolts attaching
the fascia to the quarter panel.
Tighten
Tighten the fascia to quarter panel bolts to 5 N·m (44 lb in).
- Install the side marker lamp socket to the side marker lamp.
- Install the outer taillamp.
Tighten
Tighten the taillamp mounting screws to 2 N·m (18 lb in).
- Install the upper outer
bolt attaching the wheelhouse liner panel.
- Install the remaining upper bolts.
- Position the lower front corner of the wheelhouse liner panel
behind the door opening finish panel and install the attaching bolt.
- Install the remaining bolts attaching the wheelhouse liner panel.
Tighten
Tighten the wheelhouse liner panel bolts to 1.9 N·m (17 lb in).
- Install the tire and wheel. Refer to Tire and Wheel Removal and Installation
in Tires and Wheels.
Rear Quarter Panel Replacement Convertible
Removal Procedure
- Remove the outer taillamp
(to gain access to the fascia mounting bolts).
- Remove the bolts attaching the fascia to the quarter panel.
- Remove the nut, the antenna
ground, the shield, and the antenna braided wire from the antenna ground stud
(Passenger Side Only).
- Remove the antenna ground stud (Passenger Side Only).
- Remove the tire and wheel.
Refer to
Tire and Wheel Removal and Installation
.
- Remove the bolts attaching the wheelhouse liner panel.
- Remove the wheelhouse liner panel.
- Remove the bolts attaching
the quarter panel to the rear compartment brace.
- Remove the side marker lamp socket from the lamp.
- Remove the nuts attaching
the quarter panel to the fascia reinforcement studs.
- Remove the screws attaching
the quarter panel to the door lock pillar.
- Open the fuel door, remove
the bolt mounting the fuel door to the inner body panel (driver's side only).
- Remove the gas cap tether strap from the fuel door (drivers side
only).
- Remove the screws attaching
the quarter panel and the fuel door to the fuel pocket (drivers side only).
- Remove the fuel door (drivers side only).
- Remove the rear compartment
lid from the hinges.
- Remove the screws attaching the quarter panel upper flange to
the rear compartment panel.
- Open the folding top stowage
lid.
- Partly remove the weatherstrip to expose the screw heads.
- Remove the screws attaching the quarter panel upper flange to
the folding top stowage compartment.
- Remove the quarter panel.
- Transfer parts as necessary (the retainer snaps to the inside
of the rear flange of the quarter panel).
Installation Procedure
- Install the snap-in retainers
to the rear of the quarter panel.
- Open the folding top stowage
compartment lid.
- Position the quarter panel to the vehicle.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the front
screw (the front screw aligns the quarter panel front to rear).
Tighten
Tighten the quarter panel upper flange screw to 1.9 N·m
(17 lb in).
- Loosely install all but the rear most two quarter panel upper
flange attaching screws.
- Set the gap to the stowage lid.
- Tighten the quarter panel to the upper flange screws.
Tighten
Tighten the quarter panel upper flange screws to 1.9 N·m
(17 lb in).
- Install the folding top stowage compartment weatherstrip.
- Close the folding top stowage compartment lid.
- Install the rear compartment
lid.
Tighten
Tighten the rear compartment lid hinge bolts to 25 N·m
(18 lb ft).
- Loosely start a screw
in the upper flange rearward hole (the rearward hole aligns the quarter panel
side to side).
- Set the lid gap and snug the screw.
- Install the screw in the remaining upper flange hole.
Tighten
Tighten the quarter panel upper flange screws to 1.9 N·m
(17 lb in).
- Install the screws attaching the quarter panel to the door lock
pillar.
Tighten
Tighten the quarter panel to door lock pillar screws to 1.9 N·m
(17 lb in).
- Install the antenna and
the antenna ground plate (passenger side only).
- Install the antenna ground stud (Passenger side only).
Tighten
Tighten the antenna ground stud to 5 N·m (44 lb in).
- Install the antenna braided wire, the shield, and the antenna
ground plate to the antenna ground stud (Passenger side only).
- Install the nut to the antenna ground stud.
Tighten
Tighten the antenna ground stud nut to 6 N·m (53 lb in).
- Install the bolts attaching
the quarter panel to the rear compartment brace.
Tighten
Tighten the quarter panel to the rear compartment brace bolts to 5 N·m
(44 lb in).
- Install the nuts attaching the quarter panel to the fascia.
Tighten
Tighten the quarter panel to fascia nuts to 10 N·m (89 lb in).
- Position the fuel door
in the fuel pocket (driver side only).
- Install the bolt attaching the fuel filler door to inner body
panel (drivers side only).
Tighten
Tighten the fuel filler door bolt to 2 N·m (18 lb in).
- Install the screws attaching
the fuel door and quarter panel to the fuel pocket (drivers side only).
Tighten
Tighten the fuel door to quarter panel screws to 2.2 N·m
(19 lb in).
- Install the screws attaching
the quarter panel to the fuel pocket (drivers side only).
Tighten
Tighten the fuel filler pocket screws to 1.9 N·m (17 lb in).
- Install the bolts attaching
the fascia to the quarter panel.
Tighten
Tighten the fascia to quarter panel bolts to 5 N·m (44 lb in).
- Install the side marker lamp socket to the side marker lamp.
- Install the outer taillamp.
Tighten
Tighten the taillamp mounting screws to 2 N·m (18 lb in).
- Install the wheelhouse
liner panel with the upper outer attaching bolt.
- Install the remaining upper bolts.
- Position the lower front corner of the wheelhouse liner panel
behind the door opening finish panel and install the attaching
bolt.
- Install the remaining wheelhouse liner panel bolts.
Tighten
Tighten the wheelhouse liner bolts to 1.9 N·m (17 lb in).
- Install the tire and wheel. Refer to
Tire and Wheel Removal and Installation
.
- Install the quarter panel
sealing strip.