Side Window Filler Panel Replacement for Chevrolet Corvette 1999

1. Remove the windshield weatherstrip, the side retainer, and the windshield side reveal molding. Refer to Windshield Side Reveal Molding Replacement .
2. Remove the side window filler panel.

Remove the screws attaching the filler panel.

Separate the filler panel from the sealant attaching the panel to the windshield pillar.

3. Remove the old sealant from the windshield pillar.

1. Apply a continuous bead of sealant GM P/N 12345097, or equivalent, to the side window filler panel along the surface that will contact the windshield pillar as illustrated.



2. Position the filler panel to the windshield pillar.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the screws attaching the side window filler panel.

Tighten
Tighten the filler panel screws to 2.5 N·m (22 lb in).

4. Wipe off any excessive sealant that squeezed out around the filler panel.
5. Install the windshield side reveal molding, the side weatherstrip retainer, and the weatherstrip. Refer to Windshield Side Reveal Molding Replacement .