GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Important: Removal of the intake manifold is NOT required to service the coolant air bleed pipe, but is required to service the coolant air bleed pipe covers and/or gaskets.


    Object Number: 639608  Size: SH
  1. Remove the intake manifold, if required. Refer to Intake Manifold Replacement in Engine Mechanical - 5.7 L.
  2. Remove the coolant air bleed hose from the throttle body, if required.
  3. Remove the coolant air bleed pipe studs (1).
  4. Remove the coolant air bleed pipe (2) with gaskets (3).

  5. Object Number: 639609  Size: SH
  6. Remove the coolant air bleed pipe cover bolts (1), if required.
  7. Remove the coolant air bleed pipe covers (2) with gaskets (3), if required.

  8. Object Number: 64262  Size: SH
  9. Remove the gaskets from the coolant air bleed pipe and covers. Discard the gaskets.

  10. Object Number: 639610  Size: SH
  11. Remove the coolant air bleed hose (2) from the pipe (1).
  12. Clean and inspect the coolant air bleed pipe. Refer to Coolant Air Bleed Pipe Cleaning and Inspection in the Engine Unit Repair Manual.

Installation Procedure


    Object Number: 639610  Size: SH
  1. Install the coolant air bleed hose (2) onto the pipe (1).

  2. Object Number: 64262  Size: SH

    Important: Install the gaskets properly onto the pipe and covers. Position the O-ring seal onto the nipple portion of the pipe.

  3. Install the gaskets onto the coolant air bleed pipe and covers, if required.

  4. Object Number: 639609  Size: SH
  5. Install the coolant air bleed pipe covers (2) with gaskets (3), if required.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the coolant air bleed pipe cover bolts (1).
  8. Tighten
    Tighten the coolant air bleed pipe cover bolts to 12 N·m (106 lb in).


    Object Number: 639608  Size: SH
  9. Install the coolant air bleed pipe (2) with gaskets (3).
  10. Install the coolant air bleed pipe studs (1).
  11. Tighten
    Tighten the coolant air bleed studs to 12 N·m (106 lb in).

  12. Install the coolant air bleed hose to the throttle body, if required.
  13. Install the intake manifold, if required. Refer to Intake Manifold Replacement in Engine Mechanical - 5.7 L.