GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 651874  Size: SH
  1. Remove the fuel feed hose. Refer to Fuel Hose/Pipes Replacement - Engine Compartment in Engine Controls - 5.7 L.
  2. Disconnect the generator electrical connector (1).
  3. Remove the engine wiring harness generator lead nut (3) and lead.

  4. Object Number: 651875  Size: SH
  5. Remove the secondary air injection (AIR) hose clamp.
  6. Disconnect the AIR hose (3) from the check valve.

  7. Object Number: 379366  Size: SH
  8. If equipped with the regular production option (RPO) LS1 engine, remove the positive crankcase ventilation (PCV) valve pipe from the left rocker cover.

  9. Object Number: 74069  Size: SH
  10. Disconnect the spark plug wires from the ignition coils.
  11. • Twist the spark plug wire boot 1/2 turn.
    • Pull only on the boot in order to remove the wire from the ignition coil.
  12. Disconnect the ignition coil wire harness main electrical connector.

  13. Object Number: 651868  Size: SH
  14. Remove the evaporative emission (EVAP) canister purge tube from the intake manifold.
  15. Remove the EVAP canister purge tube from the EVAP canister purge solenoid valve.
  16. Remove the EVAP canister purge tube.

  17. Object Number: 651865  Size: SH
  18. Disconnect the EVAP canister purge tube from the EVAP canister purge solenoid valve.
  19. Disconnect the EVAP canister purge tube from the fuel feed pipe.
  20. Remove the EVAP canister purge tube.

  21. Object Number: 651871  Size: SH
  22. Disconnect the EVAP canister purge solenoid valve electrical connector (2).

  23. Object Number: 419407  Size: SH
  24. Remove the EVAP canister purge solenoid valve from the bracket.

  25. Object Number: 697215  Size: SH
  26. Remove the ignition coil bracket studs.
  27. Remove the ignition coil bracket.

  28. Object Number: 260085  Size: SH
  29. Loosen the valve rocker arm cover bolts.
  30. Remove the valve rocker cover.

  31. Object Number: 490696  Size: SH
  32. Remove the gasket (1) from the rocker cover. Discard the OLD gasket.
  33. Clean and inspect the rocker arm cover. Refer to Valve Rocker Arm Cover Cleaning and Inspection in Engine Mechanical-5.7L Unit Repair.

Installation Procedure

Important: 

   • All gasket surfaces should be free of oil and other foreign material during assembly.
   • DO NOT reuse the valve rocker arm cover gasket.
   • The valve rocker arm cover bolt grommets may be reused.
   • If the PCV valve grommet has been removed from the rocker arm, install a NEW grommet during assembly.


    Object Number: 490696  Size: SH
  1. Install a NEW rocker cover gasket (1) into the valve rocker cover lip.

  2. Object Number: 260085  Size: SH
  3. Install the valve rocker arm cover.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Tighten the valve rocker cover bolts.
  6. Tighten
    Tighten the valve rocker arm cover bolts to 12 N·m (106 lb in).


    Object Number: 697215  Size: SH
  7. Install the ignition coil bracket.
  8. Apply threadlock GM U.S. P/N 12345382, Canada P/N 10953489, or equivalent to the threads of the ignition coil bracket studs.
  9. Install the ignition coil bracket studs.
  10. Tighten
    Tighten the ignition coil bracket studs to 12 N·m (106 lb in).


    Object Number: 419407  Size: SH
  11. Remove the EVAP canister purge solenoid valve from the bracket.

  12. Object Number: 651871  Size: SH
  13. Connect the EVAP canister purge solenoid valve electrical connector (2).

  14. Object Number: 651865  Size: SH
  15. Disconnect the EVAP canister purge tube from the EVAP canister purge solenoid valve.
  16. Disconnect the EVAP canister purge tube from the fuel feed pipe.
  17. Remove the EVAP canister purge tube.

  18. Object Number: 651868  Size: SH
  19. Remove the evaporative emission (EVAP) canister purge tube from the intake manifold.
  20. Remove the EVAP canister purge tube from the EVAP canister purge solenoid valve.
  21. Remove the EVAP canister purge tube.

  22. Object Number: 74069  Size: SH
  23. Connect the ignition coil wire harness main electrical connector.
  24. Install the spark plug wires to the ignition coils.

  25. Object Number: 379366  Size: SH
  26. If equipped with the RPO LS1 engine, install the PCV valve pipe to the left rocker cover.

  27. Object Number: 651875  Size: SH
  28. Connect the AIR hose (3) to the check valve.
  29. Install the AIR hose clamp.

  30. Object Number: 651874  Size: SH
  31. Connect the generator electrical connector (1).
  32. Install the engine wiring harness generator lead and nut (3).
  33. Tighten
    Tighten the engine wiring harness generator lead nut to 13 N·m (115 lb in).

  34. Install the fuel feed hose. Refer to Fuel Hose/Pipes Replacement - Engine Compartment in Engine Controls - 5.7 L.