GM Service Manual Online
For 1990-2009 cars only

    Object Number: 639834  Size: SH

    Important: 

       • Tighten the NEW exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or on-board diagnostics (OBD) II system performance.
       • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.

  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the NEW exhaust manifold bolts.
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the NEW exhaust manifold bolts.
  5. Tighten

    1. Tighten the exhaust manifold bolts a first pass to 15 N·m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 20 N·m (15 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
  6. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.
  7. Install the exhaust manifold heat shield and bolts, if required.
  8. Tighten
    Tighten the heat shield bolts to 9 N·m (80 lb in).


    Object Number: 363583  Size: SH
  9. Install the air injection reaction (AIR) pipe, with check valve, NEW gasket, and bolts.
  10. Tighten
    Tighten the AIR pipe to exhaust manifold bolts to 20 N·m (15 lb ft).


    Object Number: 53269  Size: SH
  11. Install the oxygen sensor into the intake manifold.
  12. Tighten
    Tighten the oxygen sensor to 42 N·m (30 lb ft).