GM Service Manual Online
For 1990-2009 cars only

Tools Required

    •  J 6125-1B Slide Hammer
    • J 7872 Magnetic Base Dial Indicator Set
    • J 36660-A Torque Angle Meter
    • J 41818 Crankshaft Bearing Cap Remover

Cleaning Procedure


    Object Number: 156153  Size: SH

    Important: Use care when handling the crankshaft. Avoid damage to the bearing surfaces or the lobes of the crankshaft position reluctor ring. Damage to the teeth of the crankshaft position reluctor ring may affect on-board diagnostics (OBD) II system performance.

  1. Clean the crankshaft with solvent.
  2. Thoroughly clean all oil passages and inspect for restrictions or burrs.
  3. Caution: Wear safety glasses in order to avoid eye damage.

  4. Dry the crankshaft with compressed air.

Inspection Procedure


    Object Number: 156153  Size: SH

    Important: 

       • The reluctor ring teeth should not have imperfections on the rising or falling edges.
       • Imperfections of the reluctor ring teeth may affect OBD II system performance.

  1. Perform a visual inspection of the crankshaft for damage.
  2. Inspect the crankshaft position reluctor ring lobes for damage.

  3. Object Number: 156170  Size: SH
  4. Inspect the crankshaft journals for wear (1).
  5. Journals should be smooth with no signs of scoring, wear, or damage.

  6. Inspect the crankshaft journals for grooves or scoring (2).
  7. Inspect the crankshaft journals for scratches or wear (3).
  8. Inspect the crankshaft journals for pitting or imbedded bearing material (4).

  9. Object Number: 188090  Size: SH
  10. Inspect the crankshaft key (1), keyway (2), and threaded hole (3) for damage.

  11. Object Number: 35207  Size: SH
  12. Measure the crankpins for the out-of-round.
  13. Measure the crankpins for taper.

  14. Object Number: 490749  Size: SH
  15. Measure the crankshaft thrust wall width.
  16. A crankshaft with a thrust wall width in excess of 26.2 mm (1.0315 in) must be replaced.


    Object Number: 35210  Size: SH
  17. Measure the crankshaft runout.
  18. Use wooden V blocks or a fixture to support the crankshaft on the front and rear journals.

  19. Use the J 7872 in order to measure the crankshaft runout at the front and rear intermediate journals.
  20. Use the J 7872 in order to measure the runout of the crankshaft rear flange.
  21. Use the J 7872 in order to measure the runout of the crankshaft position reluctor ring. Reluctor ring runout should be measured 1.0 mm (0.04 in) below the ring teeth.
  22. If the reluctor ring has runout in excess of 0.7 mm (0.028 in), replace the crankshaft.


    Object Number: 63238  Size: MH

    Important: A loose or damaged crankshaft oil gallery plug must be replaced.

  23. Inspect the crankshaft rear oil gallery plug for a loose fit or leaking.

  24. Object Number: 52051  Size: SH
  25. Inspect crankshaft bearings for craters or pockets. Flattened sections on the bearing halves also indicate fatigue.

  26. Object Number: 52053  Size: SH
  27. Inspect the crankshaft bearings for excessive scoring or discoloration.
  28. Inspect the crankshaft bearings for dirt or debris imbedded into the bearing material.

  29. Object Number: 52056  Size: SH
  30. Inspect the crankshaft bearings for improper seating indicated by bright, polished sections of the bearing.
  31. If the lower half of the bearing is worn or damaged, both upper and lower halves should be replaced.

    Generally, if the lower half is suitable for use, the upper half should also be suitable for use.

Measuring Main Bearing Clearance - Gaging Plastic Method


    Object Number: 156155  Size: SH

    Important: The crankshaft main bearings are a precision insert type. Main bearing caps are machined with the engine block for proper clearance and cannot be shimmed or filed for bearing fit. If the clearances are found to be excessive, new bearings and/or engine block and cap repair or replacement may be required.

    Do not rotate the crankshaft while gauging plastic is between the crankshaft journal and the bearing surface.

    The crankshaft bearing clearances are critical. Excessive bearing clearance may effect crankshaft position sensor signals and may effect On-Board Diagnostics (OBD) II system operation.

    Important: Remove the bearing cap side bolts prior to cap removal.

  1. Remove the bearing cap M8 side bolts.

  2. Object Number: 156152  Size: SH
  3. Remove the bearing cap M10 bolts and studs.

  4. Object Number: 63188  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the J 41818 to the bearing cap.
  6. Tighten
    Tighten the J 41818 bolts to 11 N·m (100 lb in).

  7. Install the J 6125-1B to the J 41818 in order to remove the bearing cap.

  8. Object Number: 64293  Size: SH
  9. Remove the bearing cap and lower bearing.

  10. Object Number: 4980  Size: SH
  11. Install gaging plastic onto the crankshaft journal. Install the gaging plastic the full width of crankshaft bearing journal.

  12. Object Number: 63214  Size: SH
  13. Install the bearing, bearing cap, bolts and studs.
  14. Tighten

    1. Tighten the inner bolts (1-10) a first pass in sequence to 20 N·m (15 lb ft).
    2. Tighten the inner bolts (1-10) a final pass in sequence to 85 degrees using the J 36660-A .
    3. Tighten the outer studs (11-20) a first pass in sequence to 20 N·m (15 lb ft).
    4. Tighten the outer studs (11-20) a final pass in sequence to 53 degrees using the J 36660-A .
    5. Tighten the side cap bolts to 25 N·m (18 lb ft).
    6. Tighten the bolt on one side of the bearing cap and then tighten the bolt on the opposite side of the same bearing cap.


    Object Number: 156155  Size: SH

    Important: Remove the bearing cap side bolts prior to cap removal.

  15. Remove the bearing cap M8 side bolts.

  16. Object Number: 156152  Size: SH
  17. Remove the bearing cap bolts and studs.

  18. Object Number: 63188  Size: SH
  19. Use the J 41818 and the J 6125-1B in order to remove the bearing cap.

  20. Object Number: 4981  Size: SH
  21. Measure the gaging plastic at its widest area using the scale supplied with the plastic gaging kit.
  22. • If the gaging plastic shows irregularity in the journal exceeding 0.025 mm (0.001 in), remove the crankshaft and measure the journal with a micrometer.
    • If the bearing clearance is greater than 0.065 mm (0.0025 in), select and install an undersized bearing set, and measure the clearance with gaging plastic.
    • If clearance cannot be brought to specifications, replace the crankshaft or grind the crankshaft for use with the next undersized bearing.

    Object Number: 64316  Size: SH
  23. Measure the crankshaft end play.
  24. 12.1. Thrust the crankshaft forward or rearward.
    12.2. Insert a feeler gage between the center crankshaft bearing and the bearing surface of the crankshaft and measure the bearing clearance. Refer to Engine Mechanical Specifications .
    12.3. If the bearing clearance is not within specifications:
       • Inspect the thrust surfaces for nicks, gouges or raised metal. Minor imperfections may be removed with a fine stone.
       • Replace the thrust bearings and measure the end play.
       • If the correct measurements cannot be obtained, repair the crankshaft thrust surfaces or replace the crankshaft.

Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method


    Object Number: 53223  Size: SH

    Important: Connecting rod bearings are a precision insert type. Connecting rods are of a powdered metal design and cannot be shimmed or filed for bearing fit. If clearances are found to be excessive, a new bearing and/or connecting rod are required.

    Do not rotate the crankshaft while gauging plastic is between the crankshaft journal and the bearing surface.

  1. Remove the bearing cap, bearing half and bolts.

  2. Object Number: 4980  Size: SH
  3. Install the gaging plastic onto the connecting rod bearing journal. Install the gauging plastic the full width of the journal.

  4. Object Number: 53223  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the bearing cap, bearing, and bolts.
  6. Tighten

    1. Tighten the connecting rod bolts first pass to 20 N·m (15 lb ft).
    2. Tighten the connecting rod bolts final pass to 85 degrees using the J 36660-A .
  7. Remove the bearing cap, bearing, and bolts.

  8. Object Number: 4981  Size: SH
  9. Measure the gaging plastic at its widest area using the scale supplied with the plastic gauging kit. Refer to Engine Mechanical Specifications .

Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100

J 43690 and J 43690-100 have been developed as a more accurate method to measure connecting rod bearing clearances. The instructions below provide an overview of tool set-up and usage. For more detailed information, refer to the tool instruction sheets as supplied by the tool manufacturer.


Object Number: 627091  Size: SH

J 43690

    • J 43690-20 Swivel Base (1)
    • J 43690-19 Dial Indicator (2)
    • J 43690-2 Base (3)
    • J 43690-5, -6 Handle (4)
    • J 43690-10, -11 Foot (5)
    • 280307 Screw (6)
    • J 43690-1 Pivot Arm Assembly (7)
    • J 43690-3, -7, -8 Screws (8)
    • 280319 Screw (9)
    • 280311 Screw (10)
    • J 43690-17, -18 Adapter (11)
    • 280310 Pin (12)

Object Number: 836375  Size: SH

J 43690-100

    • J 43690-104 Spacer (1)
    • J 43690-105 Retainer Plate (2)
    • 505478 Bolt (3)
    • 511341 Bolt (4)
    • J 43690-106 Retainer Plate (5)
    • J 43690-107 Cap (6)
    • J 43690-102 Foot (7)
    • J 43690-101 Pivot Arm Assembly (8)
    • J 43690-103 Adapter (9)
    • 505439 Adapter (10)

    Object Number: 863074  Size: SH

    Important: The crankshaft must be secure with no movement or rotation in order to obtain an accurate reading.

  1. Rotate the crankshaft until the journal/connecting rod to be measured is in the 12 o'clock position.
  2. Remove a bearing cap and bolts (1).
  3. Remove the bearing half (2).
  4. Insert a piece of paper card stock onto the crankshaft journal.
  5. Install the bearing half (2) and cap and bolts (1). Refer to Fastener Tightening Specifications .

  6. Object Number: 828697  Size: SH
  7. Install the following:
  8. 6.1. J 43690-2 (5)
    6.2. J 43690-3 (4)
    6.3. J 43690-101 (2)
    6.4. 280310 (3)
    6.5. J 43690-5 (1)

    Object Number: 627122  Size: SH
  9. Install the swivel base (1) and dial indicator (2).
  10. Adjust per the manufacturers instructions and measure the connecting rod bearing clearance.
  11. A connecting rod with a clearance in excess of 0.076 mm (0.003 in) is considered excessive. Service components as required.