Tool Required
• | J 23907
Slide Hammer with Bearing Adapter |
• | J 29369-2
Bushing and Bearing Remover - 2-3 in |
• | J 42155
Getrag Axle Differential Housing Lifting Tool |
• | J 42173
Getrag Axle Ring Gear Holder |
• | J 42194
Getrag Axle Bearing Race Remover |
- Remove the differential mount and bolts.
- Remove the drain plug (1) and washer (2) and allow the fluid to drain.
- Remove the fill plug (3), lubricant tag (2), and washer (1).
- Remove the vehicle speed sensor and bolt.
- Remove the cover - left (3) and bolts (2).
- Remove the O-ring (4) and oil seal (1) from the cover.
- Remove the magnet (5) from the carrier.
- Install the differential assembly (1) onto the
J 42173
(2).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install 4 M8 x 1.25 bolts (3).
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Remove the cover - right (3) and bolts (2) from the differential.
- Remove the O-ring (4) and oil seal (1) from the cover.
Important: Note and mark the location of the cover - rear bolt/stud for assembly.
- Remove the cover-rear (2), bolts (3), bolt/stud (4), and O-ring (1).
- Install 2 M10 x 1.5 nuts onto the transmission stud (1). Remove the stud from
the differential.
- Remove the bolts (2) and mount (3) from the differential. Note and mark the position and direction of the mount.
- Remove the C-clip (1) from the output shaft.
- Install the
J 42155
into the groove of the output shaft in order to remove
the differential case assembly.
- Remove the pinion housing/cage bolts (1).
- Heat the differential housing, around the pinion housing, using
J 25070
. Heating
the housing will ease in pinion removal.
- Remove the pinion housing/cage assembly (2) and shims (1) from the differential housing. Mark
or tag the shims for assembly.
Locate 2 screwdrivers or pry bars to the flange area of the pinion housing/cage to ease in removal.
- Install the
J 42194
into the cover - right in
order to remove the bearing race and shims.
- Position the cover - right into a hydraulic press.
- Using a hydraulic press, remove the bearing race (1) and shims (2). Mark or tag the shims
for assembly.
- Install the
J 29369-2
into the cover - left bearing.
- Install the
J 23907
to the
J 29369-2
in order to remove the bearing.
- Remove the bearing (1).
- Install the
J 42194
into the differential housing, behind
the left bearing race, in order to remove the bearing race and shim.
- Position the housing into a hydraulic press.
- Using a hydraulic press, remove the race (2) and shim or shims (1) from the differential housing.
Mark or tag the shims for assembly.