GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 24402-A Glass Sealant Cold Knife Remover
    • J 39032 Stationary Glass Removal Tool
    • Urethane Adhesive Kit or Equivalent
    • Isopropyl Alcohol or Equivalent
    • Cartridge-type Caulking Gun
    • Commercial-type Utility Knife
    • Razor Blade Scraper
    • Suction Cups
    • Plastic Paddle

Removal Procedure

  1. Open the hood.
  2. Lower the door windows.
  3. Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.

  4. Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement in Wipers/Washer Systems.
  5. Remove the roof lift off panel (coupe) or lower the folding top (convertible).

  6. Object Number: 71296  Size: SH
  7. Remove the hood air inlet screen seal. Refer to Hood Rear Seal Replacement in Body Front End.

  8. Object Number: 71294  Size: SH
  9. Remove the air inlet screen panel. Refer to Air Inlet Grille Panel Replacement in Body Front End.
  10. Remove the lower windshield supports (1) from the cowl panel, if equipped.

  11. Object Number: 71182  Size: SH
  12. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
  13. Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

  14. Cover to protect the following parts from broken glass:
  15. 9.1. Upper dash pad.
    9.2. Defroster outlets and A/C outlets.
    9.3. Seats and carpeting.

    Object Number: 405734  Size: SH
  16. Remove the windshield weather-strip. Refer to Weatherstrip Replacement .

  17. Object Number: 71176  Size: SH
  18. Remove the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .

  19. Object Number: 386109  Size: SH
  20. Remove the windshield side garnish moldings and retainer clips from the windshield frame

  21. Object Number: 377018  Size: SH
  22. Remove the 4 rearmost screws that attach the top of the fender to the wheelhouse.
  23. Important: Tape or otherwise protect the fender from the cutting tool.

  24. Reposition the top of the fender for tool access.

  25. Object Number: 71179  Size: SH

    Important: Keep the cutting edge of the tool against the window.

  26. This will allow the urethane adhesive to be separated from the window.
  27. • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • UseJ 24402-A , J 39032 or equivalent in order to remove the window.

    Object Number: 379883  Size: SH
  28. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.

  29. Object Number: 441419  Size: SH
  30. Remove the windshield (1) from the vehicle with the aid of an assistant (2) .

Installation Procedure

  1. Install a stationary window into the opening. Refer to Adhesive Installation of Stationary Windows .

  2. Object Number: 71176  Size: SH
  3. Install the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .

  4. Object Number: 405734  Size: SH
  5. Install the windshield weatherstrip. Refer to Weatherstrip Replacement .

  6. Object Number: 377018  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the fender mounting screws.
  8. Tighten
    Tighten the fender upper flange screws to 1.9 N·m (17 lb in).


    Object Number: 71294  Size: SH
  9. Install the air inlet screen. Refer to Air Inlet Grille Panel Replacement in Body Front End.

  10. Object Number: 71296  Size: SH
  11. Install the air inlet screen seal. Refer to Hood Rear Seal Replacement in Body Front End.
  12. Install the windshield wiper arms and washer hoses. Refer to Windshield Wiper Arm Replacement in Wipers/Washer Systems.

  13. Object Number: 386109  Size: SH
  14. Install the windshield side garnish moldings.

  15. Object Number: 71182  Size: SH
  16. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
  17. Install the roof lift off panel (coupe) or raise and close the folding top (convertible).
  18. Close the door windows.
  19. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  20. Close the hood.