Removal Procedure
- Remove
the hood.
- Secure the stud plate.
Install a nut, or lock onto a stud plate stud with locking pliers.
- Drill out the rivet holding the stud plate to the top of the side rail.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the valance and the fascia close
out panel.
- Remove the bolt mounting the horn assembly,
(if working on passengers side only).
- Disconnect the electrical connector from the horn assembly, (passengers
side only).
- Remove the horn assembly, (passengers side only).
- Relocate the wire harness, (passenger side only).
- Relocate the air pump hose, (if working on drivers side only).
- Drill a 25 mm (1 in) hole (1) in the bottom underside
of the side rail.
- Lower the vehicle part way.
- Insert a wire (1) down through
the stud plate retaining rivet hole (2).
- Hook or tie the upper end of the wire to prevent the wire from sliding
down through the hole.
- Fish the bottom end of the wire out through the cut hole in the bottom of the
side rail.
- Release the stud plate and guide it down the wire.
- A long screwdriver inserted through the one inch hole can be used to
guide the stud plate.
- Remove the wire from the stud plate.
- Secure the old stud plate in the frame rail with adhesive or sprayed
in foam, to prevent the stud plate from rattling.
The stud plate is to large to be removed through the one inch hole.
Installation Procedure
- Reinsert the wire (1) through the
hole (2) in the top of the frame rail.
- Fish the bottom end of the wire out through the cut hole in the bottom
of the side rail.
- Modify the new stud plate (2) by
trimming away enough material so that it will fit through the one inch hole.
- Insert the wire through the small hole in the new stud plate.
- Attach a large nut (1) to the end of the wire that was passed
through the stud plate small hole.
- Insert the stud plate through the one inch hole.
- Pull the wire and the stud plate up to the underside of the top of the
frame rail.
A large screwdriver inserted through the hole in the bottom of the side rail
may be used to assist in positioning the stud plate.
- Pull
the hinge stud plate tight to the top of the frame rail.
- Install the nuts to the hinge stud plate studs.
- Remove the wire and nut down through the hole in the bottom of the side
rail.
- Rivet the stud plate to the top of the frame rail.
- Remove the nuts from the stud plate studs.
Notice: Refer to Fastener Notice in the Preface section.
- Install the hood and hood hinge. Refer to
Hood Replacement
in Body Front End.
- Raise the vehicle.
- Apply anti-corrosion material to the hole cut in the side rail.
- Install the horns and bracket, if removed.
Refer to
Horn Replacement
in Horns.
- Relocate the wire harness to original position, if moved.
- Relocate the air pump hose to its original position, if moved.
- Install the fascia close out panel and
the valance panel. Refer to
Front Bumper Fascia Lower Close Out Panel Replacement
in Bumpers.
- Lower the vehicle.