Removal of the Clutch Over Center Spring - keywords cylinder hydraulic master pedal

This PI has been revised to clarify model years and differentiate between C5 and C6. Please discard PIP3821.

The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.

It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.

It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.

One purpose of the over center spring is to return the clutch pedal to the very top of the stroke to expose the compensation port. The second purpose of the spring is to provide for the designed clutch pedal feel.

Removing or disconnecting the spring may allow the clutch pedal to hang in an at rest position with the piston short of the compensation port. If the internal pressure is not exhausted the CSC may get stroked too far and a clutch hydraulic system failure may result. The C5 clutch hydraulic systems were built by AP. The C6 systems were manufactured by FTE. Also, the pedal must be in the full up position, with the compensation port exposed, to bleed properly.

Anytime a dealer gets a hydraulic system complaint, the tech should inspect to insure that the spring is in place and properly connected. Related customer complaints might include poor shift performance, improper clutch release or transmission synchronizer damage.

Please follow this diagnostic or repair process thoroughly and complete each step. If the condition exhibited is resolved without completing every step, the remaining steps do not need to be performed.