Important: The position of the crankshaft balancer must
be marked before removal, relative to the crankshaft. The balancer does not use
a key or keyway for positioning. Mark or scribe the end of the crankshaft and the
balancer before removal. The crankshaft balancer must be installed to the original
position. If replacing the crankshaft balancer, note the location of any existing
balance weights, if applicable. Crankshaft balancer weights must be installed into
the new balancer in the same location as the old balancer. A properly installed
balance weight will be either flush or below flush with the face of the balancer.
- Check the crankshaft balancer weight holes for any existing balance weights.
Caution: Refer to Safety Glasses Caution in the Preface section.
- Use a punch and position the balance weights to the bottom of the weight holes.
- With a marking crayon, note the weight holes containing balance weights.
- Lay the old crankshaft balancer on a bench or flat table.
Rotate the old balancer until one of the marked balance weight holes is in the 12 o'clock
position.
- Lay the new crankshaft balancer on the bench next to the old balancer.
Rotate the new balancer until one of the balance weight holes is in
the 12 o'clock position.
- With a marking crayon, mark the new balancer weight hole located in
the 12 o'clock position.
- Viewing the old balancer, note the position of the crankshaft-to-balancer
alignment mark.
Mark the new balancer in the same location.
- Measure the distance from the top of the balance weights to the face
of the old crankshaft balancer.
- Record the readings.
- Determine the proper balance weight size for the new balancer.
• | A balance weight hole depth that measures 13.0 mm (0.512 in),
has a short balance weight in the hole. |
• | A balance weight hole depth that measures 6.69 mm (0.263 in),
has a medium balance weight in the hole. |
• | A balance weight hole that depth measures 0.29 mm (0.011 in),
has a long balance weight in the hole. |
- | A short balance weight will measure 12.7 mm (0.5 in) in length. |
- | A medium balance weight will measure 19.0 mm (0.75 in) in length. |
- | A long balance weight will measure 25.4 mm (1.0 in) in length. |
- Insert new crankshaft balance weights of the proper size into the new
balancer in the same location as with the old balancer.
A properly installed
balance weight will be either flush or below flush with the face of the balancer.