GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Corvette 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure
  1. Remove the instrument panel knee bolster trim panel. Refer to Driver Knee Bolster Panel Replacement in Instrument Panel, Gages, and Console.

    2. Object Number: 1377582 Size: SH
  2. Disconnect the accelerator pedal position sensor (1) and brake apply sensor (2).

    3. Object Number: 63944 Size: SH
  3. Remove the retainer, washer, brake booster pushrod, and brake pedal pin from the brake pedal.
  4. Reposition the isolation mat by cutting a small slit in the mat.

    5. Object Number: 63967 Size: SH
  5. Remove the brake pedal pivot bolt and nut.
  6. Remove the brake pedal from the mounting bracket.

Installation Procedure

    Object Number: 63967 Size: SH
  1. Lubricate the bushings, pivot bolt, and all friction parts with high temperature silicone brake lubricant.
  2. Install the brake pedal to the mounting bracket.

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the pivot bolt and nut.

    4. Tighten
    Tighten the brake pedal pivot nut to 29 N·m (21 lb ft).

  4. Reposition the dash isolation mat.

    5. Object Number: 63944 Size: SH
  5. Install the retainer, washer, brake booster pushrod, and brake pedal pin to the brake pedal. Verify proper engagement of the retainer to the brake pedal pin by rotating the retainer.

    6. Object Number: 1377582 Size: SH
  6. Connect the accelerator pedal position sensor (1) and brake apply sensor (2).
  7. Install the instrument panel knee bolster trim panel. Refer to Driver Knee Bolster Panel Replacement in Instrument Panel, Gages, and Console.