Removal Procedure
Caution: Refer to SIR Inflator Module Handling and Storage Caution in the Preface section.
- Disable the SIR system. Refer to the following procedures in SIR:
- Remove the instrument panel (I/P) assembly. Refer to
Instrument Panel Assembly Replacement
.
- Remove the outlet duct from the right side window defogger.
- Release the I/P harness retainer from the passenger SIR bracket.
- Remove the connector position assurance (CPA) from the SIR module electrical connector.
- Release the electrical connector retainer from the SIR bracket.
- Disconnect the SIR module electrical connector.
Important: The following steps are important to ensure proper trim fit during installation.
- Mark the location of the knee bolster bracket.
- Remove the bolts (3) retaining the knee bolster bracket to the center support bracket.
- Remove the air distribution duct. Refer to
Air Distributor Duct Replacement
in Heating, Ventilation and Air Conditioning.
- Mark the location of the SIR bracket.
- Remove the bolts (2) mounting the SIR bracket to the I/P lower support beam.
- Remove the bolts (1) mounting the SIR bracket to the I/P upper support beam.
- Remove the SIR bracket.
- Mark the location of the SIR module in the SIR bracket.
- Remove the SIR module retaining fasteners (1, 2, 3).
- Remove the SIR module (1) from the SIR bracket (2).
- Remove the mounting bolts from the knee bolster bracket.
- Remove the knee bolster bracket.
Installation Procedure
- Install the knee bolster bracket into position as marked prior to removal.
Notice: Refer to Fastener Notice in the Preface section.
- Install the retaining bolts which secure the knee bolster bracket to the SIR bracket.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the SIR module (1) to the SIR bracket (2) as marked prior to removal.
- Install the SIR module retaining nuts in the sequence shown.
Tighten
Tighten the fasteners to 10 N·m (89 lb in).
- Install the SIR bracket into position as marked prior to removal.
- Install the bolts (1, 2) which secure the SIR bracket to the I/P upper and lower support beams.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the air distribution duct. Refer to
Air Distributor Duct Replacement
in Heating, Ventilation and Air Conditioning.
- Position the knee bolster bracket to the center support bracket as marked prior to removal.
- Install the bolts (3) which secure the knee bolster bracket to the center support bracket.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Connect the SIR module electrical connector.
- Secure the electrical connector retainer to the SIR bracket.
- Install the CPA to the SIR module electrical connector.
- Secure the I/P harness retainer to the SIR bracket.
- Install the outlet duct to the right side window defogger.
- Install the I/P assembly. Refer to
Instrument Panel Assembly Replacement
.
- Enable the SIR system. Refer to the following procedures in SIR: