GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 7872 Magnetic Base Dial Indicator Set
    • J 43690 Rod Bearing Checking Tool
    • J 43690-100 Rod Bearing Checking Tool - Adapter Kit

Cleaning Procedure


    Object Number: 1402145  Size: SH

    Important: Use care when handling the crankshaft. Avoid damage to the bearing surfaces or the lobes of the crankshaft position (CKP) reluctor ring. Damage to the teeth of the CKP reluctor ring may effect on-board diagnostics (OBD) II system performance.

  1. Clean the crankshaft with solvent.
  2. Thoroughly clean all oil passages (2) and inspect for restrictions or burrs.
  3. Caution: Refer to Safety Glasses Caution in the Preface section.

  4. Dry the crankshaft with compressed air.

Inspection Procedure


    Object Number: 1552554  Size: SH

    Important: The reluctor ring teeth should not have imperfections on the rising or falling edges. Imperfections of the reluctor ring teeth may effect OBD II system performance.

  1. Inspect the CKP reluctor ring teeth (1) for damage.

  2. Object Number: 2000258  Size: SH
  3. Inspect the rear cup plug (1) for leakage, if applicable.
  4. Important: If a new plug is required, apply sealant GM P/N 89021297 (Canadian P/N 10953488) to the side of the plug prior to installation.

  5. Install the rear cup plug (1) to a depth of 24.4 mm (0.96 in) (a).

  6. Object Number: 1552446  Size: SH
  7. Inspect the crankshaft journals for wear.
  8. Journals should be smooth (1) with no signs of scoring, wear, or damage.

  9. Inspect the crankshaft journals for grooves or scoring (2).
  10. Inspect the crankshaft journals for scratches or wear (3).
  11. Inspect the crankshaft journals for pitting or imbedded bearing material (4).
  12. Inspect the crankshaft rear oil seal surface (5) for grooves or scoring.

  13. Object Number: 1272849  Size: SH
  14. Inspect the crankshaft key (122), keyway (1), and threaded hole (2) for damage.

  15. Object Number: 1552447  Size: SH
  16. Measure the connecting rod journals for out-of-round and taper.

  17. Object Number: 1552449  Size: SH
  18. Measure the crankshaft thrust wall width.
  19. A crankshaft with a thrust wall width in excess of 26.2 mm (1.0315 in) (a) must be replaced.


    Object Number: 1552450  Size: SH
  20. Measure the crankshaft runout.
  21. Use wooden V-blocks or a fixture to support the crankshaft on the front and rear journals.

  22. Use the J 7872 in order to measure the crankshaft runout at the front and rear intermediate journals.
  23. Use the J 7872 in order to measure the runout of the crankshaft rear flange.
  24. Use the J 7872 in order to measure the runout of the crankshaft position reluctor ring. Reluctor ring runout should be measured 1.0 mm (0.04 in) below the ring teeth.
  25. If the reluctor ring has runout in excess of 0.7 mm (0.028 in), replace the crankshaft.


    Object Number: 52051  Size: SH
  26. Inspect crankshaft bearings for craters or pockets. Flattened sections on the bearing halves also indicate fatigue.

  27. Object Number: 52053  Size: SH
  28. Inspect the crankshaft bearings for excessive scoring or discoloration.
  29. Inspect the crankshaft bearings for dirt or debris imbedded into the bearing material.

  30. Object Number: 52056  Size: SH
  31. Inspect the crankshaft bearings for improper seating, indicated by bright, polished sections of the bearing.
  32. If the lower half of the bearing is worn or damaged, both upper and lower halves should be replaced.

    Generally, if the lower half is suitable for use, the upper half should also be suitable for use.

Measuring Main Bearing Clearance - Gaging Plastic Method


    Object Number: 4980  Size: SH

    Important: 

       • The crankshaft main bearings are a precision insert type. Main bearing caps are machined with the engine block, for proper clearance, and cannot be shimmed or filed for bearing fit. If the clearances are found to be excessive, new bearings and/or engine block and cap repair or replacement may be required.
       • Do not rotate the crankshaft while gaging plastic is between the crankshaft journal and the bearing surface.
       • The crankshaft bearing clearances are critical. Excessive bearing clearance may effect crankshaft position sensor signals and may effect OBD II system operation.
       • Remove the bearing cap side bolts prior to cap removal.

  1. Remove the bearing caps, bearing half, and bolts. Refer to Crankshaft and Bearing Removal .
  2. Install gaging plastic onto the crankshaft journal. Install the gaging plastic the full width of the crankshaft bearing journal.
  3. Install the bearing caps, bearing half, and bolts. Refer to Crankshaft and Bearing Installation .
  4. Remove the bearing caps, bearing half, and bolts. Refer to Crankshaft and Bearing Removal .

  5. Object Number: 4981  Size: SH
  6. Using the scale supplied with the plastic gaging kit, measure the gaging plastic at its widest area.
  7. • If the gaging plastic shows irregularity in the journal, exceeding 0.025 mm (0.001 in), remove the crankshaft and measure the journal with a micrometer.
    • If clearance cannot be brought to specifications, replace the crankshaft or engine block, as required. Refer to Engine Mechanical Specifications .

Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method


    Object Number: 4980  Size: SH

    Important: 

       • Connecting rod bearings are a precision insert type. Connecting rods are of a powdered metal design and cannot be shimmed or filed for bearing fit. If clearances are found to be excessive, a new bearing and/or connecting rod is required.
       • Do not rotate the crankshaft while gaging plastic is between the crankshaft journal and the bearing surface.

  1. Remove the bearing cap, bearing half, and bolts. Refer to Piston, Connecting Rod, and Bearing Removal .
  2. Install the gaging plastic onto the connecting rod bearing journal. Install the gaging plastic the full width of the journal.
  3. Install the bearing cap, bearing half, and bolts. Refer to Piston, Connecting Rod, and Bearing Installation .
  4. Remove the bearing cap, bearing half, and bolts. Refer to Piston, Connecting Rod, and Bearing Removal .

  5. Object Number: 4981  Size: SH
  6. Using the scale supplied with the plastic gaging kit, measure the gaging plastic at its widest area. Refer to Engine Mechanical Specifications .

Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100

J 43690 and J 43690-100 have been developed as a more accurate method to measure connecting rod bearing clearances. The instructions below provide an overview of tool set-up and usage. For more detailed information, refer to the tool instruction sheets supplied by the tool manufacturer.


Object Number: 627091  Size: SH

J 43690 Rod Bearing Checking Tool

    • J 43690-20 Swivel Base (1)
    • J 43690-19 Dial Indicator (2)
    • J 43690-2 Base (3)
    • J 43690-5, -6 Handle (4)
    • J 43690-10, J 43690-11 Foot (5)
    • 280307 Screw (6)
    • J 43690-1 Pivot Arm Assembly (7)
    • J 43690-3, J 43690-7, J 43690-8 Screws (8)
    • 280319 Screw (9)
    • 280311 Screw (10)
    • J 43690-17, J 43690-18 Adapter (11)
    • 280310 Pin (12)

Object Number: 836375  Size: SH

J 43690-100 Rod Bearing Checking Tool - Adapter Kit

    • J 43690-104 Spacer (1)
    • J 43690-105 Retainer Plate (2)
    • 505478 Bolt (3)
    • 511341 Bolt (4)
    • J 43690-106 Retainer Plate (5)
    • J 43690-107 Cap (6)
    • J 43690-102 Foot (7)
    • J 43690-101 Pivot Arm Assembly (8)
    • J 43690-103 Adapter (9)
    • 505439 Adapter (10)

    Object Number: 863074  Size: SH

    Important: The crankshaft must be secure, with no movement or rotation, in order to obtain an accurate reading.

  1. Rotate the crankshaft until the journal/connecting rod to be measured is in the 12 o'clock position.
  2. Remove a bearing cap and bolts (1).
  3. Remove the bearing half (2).
  4. Insert a piece of paper card stock onto the crankshaft journal.
  5. Install the bearing half (2) and cap and bolts (1). Refer to Fastener Tightening Specifications .

  6. Object Number: 828697  Size: SH
  7. Install the following:
  8. 6.1. J 43690-2 (5)
    6.2. J 43690-3 (4)
    6.3. J 43690-101 (2)
    6.4. 280310 (3)
    6.5. J 43690-5 (1)

    Object Number: 627122  Size: SH
  9. Install the swivel base (1) and dial indicator (2).
  10. Adjust per the manufacturers instructions and measure the connecting rod bearing clearance.
  11. A connecting rod with a clearance in excess of 0.076 mm (0.003 in) is considered excessive. Service components, as required.