Tools Required

J 42058 Frame Adapter Clamp

Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.

The side door opening frame is made of sheet molded compound (SMC), and is bonded to the side structure and frame rail with structural adhesive.

1. Disable the SIR system. Refer to SIR Disabling and Enabling.
2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.



3. Remove all related panels and components.

Caution: Refer to Actions to Take When Working with Fuel Caution in the Preface section.

4. Verify that the fuel inlet is sealed before proceeding with repair procedure.



5. Remove the door frame by applying heat and pry to detach the adhesive (1) along the bonding surface.



6. Remove the door frame (1) from the vehicle.
7. Note the location of the adhesive and remove all remaining loose adhesive.
8. Inspect the side structure and frame rails for damage.
9. Repair as much of the damage as possible to the factory specifications.
10. Use J 42058 to secure the vehicle if pulling and straightening is required.

1. Before applying adhesive dry fit the door frame for proper fit and alignment.

Important: DO NOT top coat any bonding surface. Use primer only on bonding surfaces. Refer to adhesive manufacturer's recommendations.

2. Clean and prepare all bonding mating surfaces according to adhesive manufacturer's recommendations.



3. Apply a consistent bead of structural adhesive 10 mm (3/8 in) in diameter to the inner surface of the door frame to mate with the side structure and frame rail and to all areas originally bonded. Refer to Sheet Molded Compound (SMC) Panel Bonding .



4. Position the door frame (1) to the vehicle.
5. Apply pressure to the door frame to set the adhesive.
6. Clamp or tape the door frame in place as necessary.
7. Remove any excess adhesive.
8. Install all related panels and components.
9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
10. Enable the SIR system. Refer to SIR Disabling and Enabling.