GM Service Manual Online
For 1990-2009 cars only

Piston and Connecting Rod Assemble 7.0L


Object Number: 1777116  Size: SH

Important: Do not attempt to disassemble or assemble the piston, pin, and connecting rod. The piston, pin, and connecting rod should be serviced as an assembly.

Piston and Connecting Rod Assemble 6.2L


    Object Number: 1366372  Size: SH
  1. Install the retainer. The retainer should be seated in the groove of the pin bore.

  2. Object Number: 1768700  Size: SH
  3. Assemble the piston and connecting rod. The mark (1) on the top of the piston and the tab (2) on the side of the connecting rod should be facing the same direction.

  4. Object Number: 1559867  Size: SH
  5. Install the piston pin to the piston and connecting rod.
  6. Install the retainers. The retainers should be seated in the groove of the pin bore.

  7. Object Number: 490763  Size: SH

    Important: When installing piston rings, use a ring expander plier type tool. Do not roll the rings into the grooves of the piston. Use caution and care to expand the rings only slightly larger than the outside diameter (OD) of the piston.

  8. Using piston ring pliers, install the piston rings onto the piston. The dimple or mark on the piston ring should face the top of the piston. If no dimple or mark can be found on the top compression ring, it may be installed in either direction.
  9. Position the oil control ring end gaps a minimum of 25 mm (1.0 in) from each other.
  10. Position the compression ring end gaps 180 degrees opposite each other.

  11. Object Number: 1552501  Size: SH
  12. Install the connecting rod bearings to the rod and cap.